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UniteChem to Present Itself at K 2022 as the World’s Largest Dedicated Provider of Light Stabilizers With Expanding Global Footprint and Production Capacity

UniteChem to Present Itself at K 2022 as the World’s Largest Dedicated Provider of Light Stabilizers With Expanding Global Footprint and Production Capacity

  • Continuing growth journey based on capacity expansion, back integration, committed sustainability initiatives and local customer support
  • New local operations to be established in the United States, and expansion of warehousing network into southern Europe
  • IPO listing at Shanghai’s main stock market by end of the year
  • Exhibit of multiple new products at Booth E33 in Hall 8a during K 2022

UniteChem Group, the world’s leading supplier of light stabilizers for plastics in a broad range of high-end industrial applications, will give a strong debut at K 2022, presenting itself as the industry’s pre-eminent manufacturer of a complete portfolio of high-quality additives with a dedicated local footprint in all major markets of the plastics industry. The company’s ambitioned expansions in production capacity, new products, R&D and customer support logistics will be featured during K 2022 from October 19 to 26 at Booth E33 in Hall 8a on the grounds of Messe Düsseldorf, Germany.

“Our investments extend across all levels to make sure that we will be uniquely positioned to serve our customers’ current and future needs with maximum reliability and security of supply,” says Junyi Lin, CEO of UniteChem Group. “We are the world’s only producer of light stabilizers with a completely back-integrated value chain, which helps us weather raw material supply fluctuations and keep offering our products at competitive prices to support our customers’ businesses. Firmly rooted in our DNA, our core values of Trust, Partnership and Excellence are laying the foundation for further global and sustainable growth by meeting local market needs.”

Expanding support network & IPO
UniteChem will continue expanding its local presence worldwide, with new operations to be established in the U.S. market through a new sales office in New Jersey and warehousing capabilities in Savannah, Georgia becoming operational by end of 2022. A second European warehouse in southern Europe (Italy) is planned and will complement the existing logistics hub at Antwerp, Belgium. The security of supply is backed by shipments from several different key ports in China, including Guangzhou, where UniteChem operates a major warehouse, as well as Shanghai, Qingdao, Tianjin and Lianyunyang.

As global demand is growing fast, so is the Group’s team. In Europe, sales professionals with a strong industry focus and various local language capabilities have been hired to bring UniteChem’s technical support even closer to customers and enable faster response to their specific needs. In addition, a modern new R&D Center was recently opened at Shanghai, raising the number of independently operating laboratories to five. UniteChem regularly allocates five percent of its total revenue to R&D.

In order to secure the funding of all these and future investments, the Group has filed for initial public offering (IPO) at the Shanghai Main Stock Exchange and expects to become officially listed by end of 2022.

Multiple new performance additives showcased at K 2022
UniteChem Group is taking the opportunity of K 2022 to showcase various new performance additives, spearheaded by its recently commercialized HALS LS-2020 for fibers and webs of polyolefin and other polymer materials and HALS LS-119 mainly for agricultural, greenhouse and engineering polymer applications in automotive etc.

Novelties in the portfolio include LS-4050, a low-molecular weight HALS to be officially launched in 2023 for thick-wall items, as well as several halogen-free bisphenol A bis-diphenyl phosphate (BDP) and piperazine pyrophosphate (PAPP) flame retardants for demanding applications such as multi-fiber push on (MPO) connectors, and two high-heat polyamide (PA) stabilizers for automotive parts and fibers.

 

UniteChem Group is taking the opportunity of K 2022 to showcase various new performance additives, spearheaded by its recently commercialized HALS LS-2020 for fibers and webs of polyolefin and other polymer materials.

 

Moreover, UniteChem will also share a first glimpse on new chemistries in the pipeline, such as N-OR HALS products to meet the demands of the important European agricultural films industry, and various nucleating agents for polypropylene (PP) and polyethylene (PE), polyethylene terephthalate (PET), engineering polyester (PBT) and polylactic acid (PLA) formulations.

Major investments in sustainable global production
Putting safety and environmental protection first, UniteChem is continuously monitoring, optimizing and upgrading the sustainability of its production infrastructure, implementing dedicated recycling, reuse and reduction initiatives in line with the Sustainable Development Goals of the United Nations.

This includes extensive DCS automatic control and SIS safety instrumentation systems, wastewater treatment plants capable of managing up to 1,800 m³ of COD, salt, ammonia and nitrogen loads per day, and state-of-the art hazardous waste management with a capability of 8,800 tons of solid chemical waste treatment per year and 280,000 m³ of waste gas treatment per hour using regenerative thermal oxidization (RTO) technology.

Besides regular third-party audits, a new ESG team has been set up to incorporate and oversee the Group’s sustainability, circular economy and environmental protection initiatives across all operations. Highlights among these are the adoption of a novel, environmentally-friendly and more sustainable technology for synthesizing benzotriazole UV absorbers in a proprietary catalytic hydrogenation reduction process at UniteChem’s expanding Suqian (Jiangsu) site.

Thanks to its solid backward integration, which provides extensive production flexibility, high reliability and maximum quality control, UniteChem has capacities of 80,000 tons for intermediates and 40,000 tons for finished products, all scheduled to be significantly expanded in scale as well in portfolio by 2024.

With the construction of two new plants at Shengjin and Shengrui in Jiangsu province and another at Nanchong in Sichuan province proceeding as planned, the capacity for HALS (hindered amine light stabilizers) and UV absorbers will be increased by 16,000 and 15,000 tons, respectively – plus 20,000 tons for other key performance additives, including flame retardants, anti-oxidants and nucleating agents.

 

New UniteChem Shengrui (Jiangsu) facility in China.

 

Visit UniteChem during K 2022 in Hall 8a at Booth E33 to meet the Group’s team, learn more about their expanded service and product offering and discuss how your business can benefit from their growing global and local footprint.

 

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K 2022 – Trade Fair Results Fulfil Highest Expectations

K 2022 – Trade Fair Results Fulfil Highest Expectations

Innovation driver for the global plastics and rubber industry.

Multitude of concrete solutions, machines and products for the transformation towards a circular economy.

The joy of the plastics and rubber industry at finally being able to exchange ideas in person on a global level again after three years characterised K 2022 Düsseldorf and ensured an excellent mood among the 3,037 exhibitors. The companies reported extraordinarily good leads and a marked willingness to invest among trade visitors, mentioning promising new customer relations and the conclusion of numerous, in part, spontaneous business deals.

“K in Düsseldorf has once again fulfilled highest expectations. It continues to be the most international, complete and innovative trade fair of the global plastics and rubber industry,” says Erhard Wienkamp, Managing Director at Messe Düsseldorf, delighting at the good results and adding: “The trade fair has impressively demonstrated just how valuable face-to-face networking, chance meetings and physical brand and product experiences are. We are very satisfied to see that K 2022 succeeded in sending out strong signals as an innovation driver of the industry and that our exhibitors did business with a high number of international customers with great decision-making powers.”

176,000 trade visitors from all continents travelled to their most relevant sectoral event in Düsseldorf. At over 70% the proportion of international guests at K 2022 remained at a constantly high level.

The verdict from Ulrich Reifenhäuser, Chairman of the Exhibitor Advisory Board at K 2022, is also very positive: “After hardly any trade fairs could take place worldwide also on a national level over the past three years, K 2022 was all the more eagerly anticipated as the world’s No. 1 trade fair of the plastics and rubber industry and succeeded in providing fresh impetus in all sectors of our industry. The many, in part, unexpected concrete contract negotiations held at the trade fair speak for themselves!”

The current unpredictability and uncertainty of events does make for a tight situation in the sector overall, but this did not do any harm to exhibitor commitment and visitor interest, quite on the opposite: “Especially now in turbulent times and where the plastics industry is undergoing transformation towards the circular economy K 2022 was the ideal place to jointly and actively chart the course for the future,” sums up Ulrich Reifenhäuser.

It was especially the wealth of new technology developments that raw materials producers, machine manufacturers and plastics processors presented for implementing the circular economy, resource conservation and climate protection that thrilled the trade visitors. Commenting on this Ulrich Reifenhäuser says: “It can be clearly felt that all companies have embraced the need to take on social responsibility and think about plastics in a sustainable way from the beginning of the process chain. The variety of solutions, machinery and products for transformation towards a circular economy presented at K 2022 was incredible.”

The trade visitors at this year’s K travelled from 157 nations to the Rhine. Next to Germany, those European countries strongly represented on the visitors’ part included the Netherlands, Italy, Turkey, France, Belgium, Poland and Spain. With 42% of visitors coming from overseas, the reach of K is as high as usual among the international trade audience. While visitors from the East Asian region, in particular, were less well represented than at K three years ago due to the currently more difficult conditions in those countries on account of quarantine regulations, numerous visitors from the USA, Brazil and India were welcomed at K 2022.

For around two thirds of all visitors polled machinery and plant construction ranked first in terms of interest. 57% and, hence 5% more than at K 2019, said they were interested in raw and auxiliary materials, with recyclates and bioplastics being particularly popular. For 28% semi-finished products and technical parts made of plastics and rubber were the main reason for coming (multiple responses possible). Over 70% of all visitors come from top and middle management.

Top marks were given by visitors to K 2022 for the completeness of its ranges and its mapping of the entire supply chain. 98% of all professionals stated they had fully achieved the goals associated with their visit.

During the eight trade fair days it became clear that this year’s K was right on target with its selection of hot topics, circular economy, climate protection and digitalisation. In terms of investment intentions, machinery and equipment for processing and recycling stood out at 43%. The focus was particularly on sustainability, but also on circular economy and energy/resource efficiency in production. Around 40% of decision-makers said they were looking into the topic of decarbonisation.

The K specials, which also focused on the three hot topics, were also very well received. The official special show, ‘Plastics Shape the Future’, focused on the economic, social and ecological challenges and potential solutions around the K guiding topics in high-calibre discussions and lectures, and this show was well attended throughout. The Circular Economy Forum, where the VDMA and 13 of its member companies impressively demonstrated the importance of technology in the implementation of the circular economy in the plastics industry, scored points with the international audience with live demonstrations and a great deal of well-founded knowledge as well as detailed information on the topic.

At this year’s K in Düsseldorf, there was also a lot of discussion about the global production language, OPC UA. This standard allows the processing parameters of the machinery and equipment involved to be coordinated more precisely and in a more targeted manner. This, in turn, is considered an important prerequisite for optimised circular management. 40 companies from eight countries participated in an OPC UA demonstration project at the trade fair.

At the Science Campus both exhibitors and visitors at K 2022 were provided with a condensed overview of scientific activities and findings in the plastics and rubber sector. Numerous universities, institutes and funding bodies offered opportunities for direct dialogue here.

The offer of the Plastics Training Initiative (KAI) was used by many pupils, trainees and students to gather information on the job profiles and career opportunities in the plastics industry.

 

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K 2022: Luban HP2151t Marks Latest OQ Innovation in Thin Wall Packaging Solutions

K 2022: Luban HP2151t Marks Latest OQ Innovation in Thin Wall Packaging Solutions

  • Produced using Spheripol technology, Luban HP2151T is a high-flow reactor grade PP homopolymer that delivers key benefits on demanding market needs: Sustainability, light weighting, aesthetics and productivity
  • Key application is thin wall injection moulding (TWIM) for food packaging
  • New product will be exhibited by OQ in Hall 6/A23 at the upcoming K 2022 in Düsseldorf

OQ, the fast-growing, Oman-based enterprise, continues to expand its product portfolio by introducing Luban HP2151T – a high-flow reactor (60 MFI) grade PP homopolymer targeting thin wall packaging applications.

Luban HP2151T delivers a multitude of benefits for rigid packaging manufacturers who will be able to connect to OQ experts on the new grade at the upcoming K 2022 show in Düsseldorf, Germany.

First, Luban HP2151T provides a more sustainable solution for rigid food packaging manufacturers; requiring up to 15% less energy to convert, cutting up to 8% of CO2 emissions during the moulding phase.

Second, Luban HP2151T’s higher flowability combined with increased stiffness & top load performance enable packaging designers the freedom to use less material in their products thus providing light weighting potential.

Third, Luban HP2151T is designed for transparent packaging and offers up to 25% lower haze as well as improved gloss and fresh look over benchmark products. These enable brand owners to differentiate their end products in crowded supermarket shelf.

Last but not least, rigid packaging manufacturers can benefit from increased productivity with Luban HP2151T. The advanced nucleation system in its formulation offers less warpage and rapid cooling. When combined with its higher flowability, manufacturers can realize up to 5% faster cycle times during moulding.

In summary, a broad range of benefits across packaging value chain delivered by Luban HP 2151T.

Responding to industry demand

Luban HP2151T was developed in response to several industry demands and trends. Consumers are increasingly seeking packaging solutions with improved aesthetic appeal and lower environmental footprint, while moulders are in search of materials that offer boosted productivity and light weighting potential.

Gilles Rochas, Managing Director of Polymer Marketing at OQ, commented: “The process of developing Luban HP2151T was accelerated so it was ready for our customers within a short time. We continue to produce grades based on customer needs, value creation in the application and the demand & feedback of our customers globally. In the case of Luban HP2151T, this is our star product as we look ahead to K 2022. It perfectly showcases the progressive direction we are taking.”

Looking ahead, OQ is set to strengthen its thin wall packaging solutions further with additional Luban family launches. These will include high flow impact and random copolymer products designed for a range of rigid packaging solutions that contribute to food security.

Customers and prospective customers will be able to explore all OQ’s innovations at K 2022.

The event, one of the most prestigious gatherings of stakeholders from across the worldwide polymer industry, OQ will be exhibiting in Hall 6/A23.

 

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Smart Cap Gets Trade Fair in Düsseldorf Off to Impressive Start

Smart Cap Gets Trade Fair in Düsseldorf Off to Impressive Start

Elmet’s innovative manufacturing cell for food cans is impressive; the caps produced are in high demand. Elmet got off to a high-profile start at the K 2022 in Düsseldorf. The Upper Austrian company was represented on two stands. Presented highlights included a manufacturing cell with four-cavity mold and Smartshot E all-electric gate valve cold runner and the new Smartmix TOP 7000 Pro dispensing system. The caps for beverage and food cans produced on the system were very popular among the visitors. The system itself impressed experts and interested parties alike – a sound basis for the successful days in Düsseldorf.

The K 2022 in Düsseldorf got off to a successful start. The world’s leading trade fair for the plastics and rubber industry also went extremely well for the Upper Austrian company, Elmet. The global player in the development and production of high-quality equipment for making silicone parts had already impressed many visitors and interested parties within the first few days.

Success on two trade fair stands

There were many interesting discussions on the company’s own stand in Hall 12. At the same time, Elmet also celebrated success on the Sumitomo partner stand in Hall 15. There, the partners presented an innovative manufacturing cell with four-cavity mold and Smartshot E all-electric gate valve cold runner and the Smartmix TOP 7000 Pro dispensing system developed in-house. “We address two different customer groups with this cell. On the one hand, we convince producers of the quality of our systems by visualizing the part weight, and on the other hand, the product produced is a real hit here at the trade fair,” says a pleased Harald Wallner, Elmet CEO. “The process accuracy visualized by the part weight shows visitors how precisely a liquid silicone mold with the Smartshot E all-electric gate valve and the Smartmix TOP 7000 Pro dispensing system can produce,” explains Wallner.

Efficiency meets sustainability

The innovative technology makes it possible to open the process window further and at the same time reduce the reject rate. In addition, the all-electric date valve cold runner reduces energy costs because production can be started more quickly thanks to the faster start-up process. The number of start-up parts that have to be disposed of as rejects is also significantly reduced. “This efficiency impressed the visitors, as we combine sustainability with precision to target the exact pain points of the industry,” says Wallner. Elmet relies on two systems developed in-house. The manufacturing cell builds on an Elmet injection mold with the fully automatic Smartshot E gate valve cold runner system. The material is supplied via Elmet’s Smartmix TOP 7000 Pro dispensing system. The Smartmix TOP 7000 Pro dispensing system is a new development from Elmet. With a footprint of only 1,150 x 790 millimeters, it is the most compact dispensing system for liquid silicone on the market.

Corporate data

Molds. Dosing technology. Part production. Jobs. Elmet inspires with Smart silicone solutions. This is Elmet’s guiding principle. The innovative company was founded in 1996. A powerful, dedicated team with a wealth of experience in moldmaking, dosing technology, and liquid-silicone injection molding has since developed into an internationally successful systems builder. Today Elmet is a global player in designing and manufacturing high-quality equipment for the production of silicone parts.

 

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Pioneer in Digitalization, Focus on System Engineering, COMPEO Now Even More Versatile

Pioneer in Digitalization, Focus on System Engineering, COMPEO Now Even More Versatile

At K2022, BUSS AG will be explaining the possibilities of its digitalized machine monitoring project, which is designed to extend machine service life and ninterrupted production runs, identify maintenance needs at an early stage and avoid unforeseen downtime. BUSS will also be presenting its wide-ranging expertise as a partner in plant engineering for all aspects of compounding. Another focus will be the addition of a Laboratory version to the versatile COMPEO co-kneader series.

Making maintenance requirements plannable

Condition-based monitoring, the ongoing acquisition of parameters indicating the status of individual components and entire assemblies in a machine or plant system, is the foundation of the new SenseHub service from BUSS. Sensors for acquiring process section, vibration data or other metrics elucidate the condition of the manufacturing system at critical points on machines such as kneaders, discharge and dosing units, pelletizers, heaters and coolers. Following data analysis, the user can call up the visualized results in the SenseHub dashboard on the BUSS service portal. This BUSS service carries out monitoring, evaluation, and planning of any necessary repair work in direct consultation with the customer. Not limited to the compounding unit of the BUSS co-kneader, the SenseHub service will beextended to additional sensor data for the evaluation of the machine health, ensuring maximized production uptime.

Focus on complete systems

Where required, BUSS can supply greater complexity in the form of complete systems for various applications and is increasingly designing and implementing custom applications as a one-stop shop supplier working hand in hand with selected manufacturers. Depending on the scope of the project, such systems may include not only material dosing, kneading, discharging and pelletizing but also a variety of other components, such as filters, coolers, materials handling systems, quality control systems, clean room design and more.

Co-kneader even more versatile

The cornerstone of any system supplied by BUSS is a COMPEO series co-kneader which is designed to incorporate high levels of additives gently and thoroughly into base materials. The modular machine design is so flexible that a specially configured compounding line is avaiLable for any application at any temperature up to 400°C and for all plastics, ranging from thermally sensitive thermosets to demanding engineering thermoplastics.

The latest addition to the family of the series of five production units with throughput levels, depending on application, of 100 to over 12,000 kg/h is the new compact, user-friendly COMPEO Lab Laboratory compounder for throughputs of 50 to 100 kg/h for development, process optimization and small production campaigns. It offers all the advantages of the large COMPEO co-kneaders, including the combination of two-, three- and four-flight screw elements, and provides precise and reliable scale-up of process parameters to production conditions.

 

New COMPEO Lab compounder with detached twin-screw discharge unit BUSS

 

BUSS is an international market leader in compounding systems for demanding applications. As the originator of co-kneader technology, BUSS can offer unique compounding solutions that set the standard for heat or shear critical applications in the plastics, aluminum, chemicals and food processing industries. BUSS’s core expertise is in providing customized and application-specific solutions for advanced compounding tasks to meet stringent process technology and product quality requirements and ever greater market demand for sophisticated technology. “Swiss quality” explains why BUSS compounding systems perform so well, are a reliable investment and have made the company a leading supplier of advanced compounding technology.

 

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Hiking Gear Makes Strides With TPEs

Hiking Gear Makes Strides With TPEs

The Thermolast K FC/LF series of compounds from Kraiburg TPE, a global thermoplastic elastomer manufacturer with a diverse range of products and custom solutions for a wide range of industries, is gaining traction in hiking equipment applications.

The healthy lifestyle trend is sweeping the globe, with more people engaging in outdoor activities, such as hiking, that can strengthen the immune system and reduce disease risks.

Hiking, without a doubt, improves overall health and reduces stress. To endure the long, strenuous walks on rocky terrains, hikers must use proper gear, clothing, and accessories that protect them from injuries, bad weather, encounters with wild animals, and other unforeseen hazards.

As with any outdoor adventure activity, packing the right gear and making sure it’s made of advanced materials such as thermoplastic elastomer (TPE) are essential for a successful hike.

Kraiburg TPE, a global thermoplastic elastomer manufacturer with a diverse range of products and custom solutions for a wide range of industries, offers multifunctional, custom-engineered TPE compounds for use in hiking goods and other outdoor activity products to achieve flexibility, scratch and abrasion resistance, and resistance to UV, temperature, and chemicals.

FC/LF series for trekking poles and wearables

It is a good idea to bring trekking poles when hiking for safety. When navigating unpredictable trails, this hiking gear aids in providing stability while out walking. Kraiburg TPE offers the Thermolast K FC/LF series for use in trekking pole handles, to assist in maintaining a steady hiking pace over longer distances. The TPE compounds provide an ergonomic design for ease of use and a perfect fit for a secure grip. This series of compounds is resistant to abrasion and scratches and accords a soft and velvety surface. It also has consistent colorability, allowing for more eye-catching equipment design.

Furthermore, the TPE series of compounds provide good adhesion to PP, thereby benefiting wearable accessories, such as sunglasses. It is used for seals and end elements on eyewear to make them more comfortable and safer for long-hour wear while still being robust enough for outdoor use.

AD1 series for shoe dial and headlamp sealing

Kraiburg TPE’s Thermolast K AD1 series of compounds is a durable and stable material solution for shoe dial and headlamp sealing applications. The series provides a soft and velvety feel and non-sticky haptics.

Sustainability successes of our TPE In addition to the material for outdoor activity equipment and gears, other recent sustainability innovations from Kraiburg TPE include a material solution specifically developed for automotive, consumer and industry applications that contains post-consumer recycled (PCR) and post-industrial recycled (PIR) content. This demonstrates how strongly Kraiburg TPE adheres to its sustainability principle. Are you looking for a sustainable TPE solution? Talk to us! Our experts are happy to answer any questions you have, as well as to offer the right solution for your application.

 

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Borealis and Borouge to present fully recyclable monomaterial pouch solutions at K 2022

Borealis and Borouge to present fully recyclable monomaterial pouch solutions at K 2022

  • Combining optimum performance on packaging lines with excellent in-use properties, consumer appeal and circularity
  • The solutions developed with value chain partners enhance properties and recyclability
  • Partnership is embodiment of the Borealis EverMinds spirit of taking action to accelerate the move towards plastics circularity

Borealis and Borouge PLC (“Borouge” or “the Company”) (ADX symbol: BOROUGE/ ISIN: AEE01072B225), leading providers of innovative, value-creating plastics solutions, have announced the launch of three all-polyethylene (PE) pouch concepts developed in extensive collaboration with technology partners across the entire value chain to meet the most demanding challenges in flexible consumer packaging.

As many brand owners have pledged to make 100% of their packaging reusable, recyclable or compostable by 2025, there is a growing demand for more sustainable monomaterial film solutions capable of replacing incumbent, nonrecyclable multi-material structures without compromising processability and packaging performance. In line with the Global Commitment initiated by the Ellen McArthur Foundation, the vision of a circular plastics economy also requires major advances in using recycled and/or renewable feedstock to minimise fossil depletion and plastic waste.
The three designs will be on display at K 2022 in October and address the need for significant improvements in monomaterial barrier packaging, carbon footprint reduction and design for recycling (DfR). They closely align with the EverMinds approach for joint projects with committed value chain players to accelerate the transition of the plastics packaging industry from a linear to a circular economy.

New solutions with proven products 

Key challenges identified by Borealis and Borouge for a new generation of fully recyclable monomaterial pouch solutions included reliable sealability, mechanical properties, thermal stability as well as different levels of barrier performance depending on end use. Addressing the needs of various different applications, three monomaterial concepts were developed that share the same proven DfR product platform:

1. Laminated PE pouch for gas barrier packaging of oxygen sensitive products including modified atmosphere packaging, such as nuts or cheese.
2. High-barrier PE laminate pouch for packaging of moisture sensitive food products, such as crisps, biscuits and confectionary.
3. New PE pouch with 35% Ecoplast low density polyethylene (LDPE) low-gel post-consumer recycled (PCR) for non-food applications, such as detergent powder.

In all three PE monomaterial pouch solutions, BorShape and Borstar provide the required mechanical and thermal stability performances, while Anteo and AnbiqTM combined with Queo deliver outstanding sealing performances.

The full PE monomaterial approach eliminates the use of non-recyclable multimaterial solutions. At the same time, it supports the aesthetic consumer appeal (look and feel) of the pouches as well as their end-of-life mechanical recycling in existing flexible PE waste streams.

Enhanced sustainability through partner technologies

The concepts were thoroughly validated and their sustainability was further optimised together with leading industry partners. Hosokawa Alpine provided MDO (machine direction orientation) PE film extrusion line and technology, and multiple trials were run with various different pouch formats on GEA packaging equipment. Mechanical recyclability was optimised by using a solvent-free lamination adhesive from Henkel and digital watermarking technology from Digimarc. The HolyGrail 2.0 compatible digital watermark can be read using smartphones or scanners, which facilitates packaging waste sorting but does not interfere with pouch print appearance. For very sensitive goods requiring robust protection with higher moisture and gas barriers, vacuum metallisation technology from Metlux offers a cost-efficient process without compromising the mechanical recyclability of the pouches.

“We firmly believe that we can accelerate circularity only by collaborating with competent partners across the value chain to jointly re-invent essentials for sustainable living,” summarises Peter Voortmans, Global Commercial Director Consumer Products at Borealis. “The results of this major joint initiative have demonstrated the feasibility of full PE monomaterial pouch solutions for demanding packaging applications that will help our customers drive and implement their sustainability targets as they strive for carbon neutrality.”

“Borouge is committed to providing innovative solutions to advance circularity and help address global challenges. We are excited to collaborate with partners from across the value chain to develop the right solutions for our customers without compromising on the performance and productivity required for advanced packaging applications,” said Mr Youssef Taha, Senior Vice President, Marketing & Innovation, Borouge.

Physical promotional samples of the new full PE pouch concepts can be requested for evaluation, supported by full technical documentation and extensive test results of performance on various packaging lines.

K 2022 will take place from 19 to 26 October 2022 in Düsseldorf, Germany.

We invite you to “Innovate Collaborate Accelerate” together with us by visiting Borealis and Borouge in Hall 6 at Stand A43, where the new monomaterial pouch solutions will be on display.

 

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Oerlikon HRSflow Hot Runner Systems in Action: Live Molding Demo at K2022

Oerlikon HRSflow Hot Runner Systems in Action: Live Molding Demo at K2022

Intricate applications of Oerlikon HRSflow hot runner systems produced in cooperation with project partners in the fields of polymer materials, mold making and machine manufacturing, will be presented at the upcoming K Show. The live molding demonstrations will be available at the partners’ booths.

Thin-walled 150ml IML Yogurt cup: the evolution towards a fully recyclable packaging

At Netstal booth (Hall 15, Booth D24), the ELIOS 4500 Injection Molding Machine will produce a thin-walled 150ml IML yogurt cup (6.4 g) from a certified renewable PP polymer by Sabic , highlighting the importance of human and environmental health. The material is based on tall oil, a waste product from paper production. The powerful and energy efficient Netstal injection molding machine compensates for the slightly thicker label in the injection molding process with a correspondingly thinner wall thickness of the cup. Wall thickness of the 5.4 g cup without label measures only 0.32 mm. This high-performance application runs with a fast 3.9 s cycle time.

The new Xp nozzle Series from Oerlikon HRSflow, specifically engineered for thin wall packaging, ensures a reliable process and an increased productivity at the lowest cost per unit. The result is a low thickness component (0.4 mm) injected with ambitious cycle times and decorated with a new generation label: the NextCycle IML™ from MCC Verstraete. The NextCycle IML labels allow that a fully decorated PP IML package can be recycled without any impact of the label on the RPP material. These labels will also feature digital watermarks from the Holy Grail 2.0 initiative. The project was developed in cooperation with Netstal, IML Solutions, MCC Verstraete, Sabic, Oerlikon HRSflow.

Eco-friendly fruit box: maximum precision combined with sustainability

Haitian (Hall 15, Booth A57) will showcase the injection molding of an eco-friendly fruit box which marks a key step in Oerlikon HRSflow’s approach to Circular Economy. The selected hot runner configuration is specifically designed to process APS PE compound with recycled Tetra Pak carton package Alu Foil. The 4 drop Flexflow servo-driven valve gate system, running on a Haitian Jupiter Series (JU4500III), ensures the production of a flawless part with the complete filling of all the ribs and walls and a high process repeatability. For an optimal gate vestige quality, Oerlikon HRSflow’s new patent pending TTC cooling bushing avoids pin’s sticking issues even with fast cycle times. Project partners are Haitian, Mundimold, Tetra Pak , APS, Oerlikon HRSflow.

Sustainable tool case: complex shapes made masterfully

Arburg will present at its stand (A13, hall 13) the injection molding of a complex tool case requiring the use of 4 hot runner systems from Oerlikon HRSflow. For the manufacturing of the two covers from a PC/ABS blend in a family mold, a 2 drops screwed-in system are used. Moreover a 3D Design Film is overmolded on the covers. Particular attention will be also given to the inner tray, the handle as well as the lateral latches made of Pet Recopound by KURZ. The result is a stable and robust end product with illimited possibilities of decorations. Project partners are Arburg, Hofmann, Leonhard Kurz, Oerlikon HRSflow.

2K Rear-Panel: futuristic smart automotive surfaces

ENGEL (Hall 15, Booth C58) will present the injection molding of a smart 2K rear panel composed by a PC+ABS frame overmolded with PMMA or alternative PC. During the first injection phase a hydraulic 2 drops system from Oerlikon HRSflow will be used while for the second one a Single nozzle from Ga Series will be employed. The part will be finally decorated with a capacitive and aesthetic film directly in the mold for an innovative result. To implement such complex requirements, exact rheological analysis calculations were necessary. Project partners: ENGEL, Schöfer, Leonhard Kurz, Röhm, Oerlikon HRSflow.

3 component coffee-to-go cup: hot runner solutions for 100% recyclable parts

At Booth C06, Hall 15, Wittmann Battenfeld will show the manufacturing of a 3-component coffee-to-go cup with a lid. The rotational mold with 3 separate injection units is equipped with three different single nozzle systems by Oerlikon HRSflow optimized to process the 100% recyclable PP Bornewables™ (non-petroleum-based feedstock) from Borealis.The Bornewables™ – made of renewable raw materials derived from waste and residue streams – perfectly meet the functional requirements of the molded part without compromise in terms of quality and sustainability standards. The cup, with a thickness of 2 mm, is produced in clear optic in the first cavity and over-molded in the second cavity with an insulated shell. The insulating effect is obtained by foaming the melt through the special Cellmould technology which enables the production of lightweight, rigid parts without sink marks. Project partners are Wittmann Battenfeld, Haidlmair, Borealis and Oerlikon HRSflow.

Garden tool: 2K irrigation connector

Additionally at K show, Oerlikon HRSflow will showcase at Billion’s booth (Hall 15, Booth B24) the injection molding of a garden tool, specifically an irrigation connector. The part will be produced through a 2K tool equipped with two different hot runner systems with one nozzle. During the first phase, a face-to-face torpedo system is used to inject styrenic compounds (ASA polymer), while for the second phase, a screwed-in cylindrical valve gate system is employed to inject elastomer compounds (SEBS). During the second phase, the molded part can be easily customized thanks to the marking operations directly embedded in the tool cycle process. Among the special features the automatic and quick change of the mold version enabling the production of the three different components – in this case the coupling diameters – without disassembling the tool or stopping the manufacturing activities. Project partners are Billion, Groupe Pernoud, Actemium, Sepro Group, Resinex, Lifocolor and DeViris, Oerlikon HRSflow.

High Gloss B Pillar: accurate injection, perfect appearance

The Injection Molding Machine manufacturer Tederic (Hall 15 Booth D40) will showcase the production of a high gloss B pillar. The molded part is obtained through a 2K hot runner system developed by Oerlikon HRSflow. The hot runner solution enables the perfect appearance of the component thanks to a gentle, low-stress injection. During first phase a 2 drops conical valve gate hydraulic system combined with ICM Technology are used to inject PMMA polymer, while for the second one (ABS material) a 6 drops system is developed. The project was conceived in cooperation with Tederic, Yuyao Skymold, Piovan and Technotrans Solutions GmbH, Oerlikon HRSflow.

 

 

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Constantia Teich Celebrates 110 Years

Constantia Teich Celebrates 110 Years

2,000 guests celebrated the 110th anniversary of Constantia Teich on Saturday, October 1, 2022, in Weinburg, Pielachtal. At the open house, the company looked back on its history and gave visitors a glimpse behind the scenes of the flexible packaging manufacturer.

Where once the brothers Richard and Ernest Teich laid the foundation for today’s Constantia Flexibles Group, there was a festivity over the weekend. “It was a successful celebration with guests from the surrounding area and our employees and their families,” says Dr. Gerald Hummer, Managing Director of Constantia Teich. The production halls, where then as today foil is rolled and prepared for further processing in the industry, were open to 2,000 guests on Saturday. On the tracks of the aluminum raw material, it was possible to follow how the packaging for cat and dog food, coffee capsules, yogurt lids, chocolate, and pharmaceutical products are produced. Nearly 70,000 tons of aluminum foil are rolled yearly at the Weinburg site near St. Pölten. “You could wrap Vienna twice with that amount,” says Gerald Hummer.

Clear number 1: an employer with greatness

Constantia Teich operates the largest foil rolling mill in Austria. “We produce primary packaging, i.e., packaging that comes directly into contact with the food or pharmaceutical product,” explains Gerald Hummer and continues, “the rolling mill is used to roll one billion square meters of aluminum foil every year.” This makes the company the world’s number one in the production of yogurt lids. And within the Constantia Flexibles Group, Constantia Teich is also among the largest plant supplying materials to its sister companies. However, the company does not limit itself to rolling aluminum. ” We cover the entire value creation chain for internal production of flexible packaging materials – from the rolling and printing to final production,” summarizes Gerald Hummer. Around 1,000 employees work in production, administration, and the company’s own research and development center. Constantia Teich is one of the largest employers in the Pielach Valley. “We are a global player with a local presence. Our most valuable asset is our employees!” says Hummer proudly about the workforce. “Great loyalty of the employees towards the company, excellent training of the apprentices as well as the high level of know-how, are among our strengths and makes us a reliable producer and supplier, even in times of crisis. All this makes Constantia Teich a solid employer in the region,” continues Dr. Gerald Hummer.

Outlook on the future

“An anniversary like this is not something you celebrate every day. Our employees are primarily responsible for our success. Without them, Constantia Teich would not be what it is today: an important international company. A big thank you and congratulations on the anniversary to the entire team,” honors Pim Vervaat, CEO of Constantia Flexibles the valuable work of the workforce. To ensure the company remains successful, investments are being made. 34 million euros will be invested in a new coating and laminating machine, including an extension, as individual markets, such as the coffee market, are growing strongly.

 

 

 

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Solvay Launches Solvalite Surfacing Film for Automotive Body Panels at CAMX 2022

Solvay Launches Solvalite Surfacing Film for Automotive Body Panels at CAMX 2022

Fast cure and impeccable flatness for large Class A painted surfaces,compatible with advanced prepregs for high-volume applications

Solvay has announced the launch of SolvaLite SF200 surfacing film, a light tack film for ‘Class A’ paintable body panels. The new product will officially be introduced to the market at the Composite and Advanced Materials Expo (CAMX) in Anaheim, California, where Solvay will be exhibiting its comprehensive composites offering from October 17 through 20, 2022, at Booth W56. “With a curing time of less than 10 minutes at 150 °C, our new SolvaLite

SF200 Surfacing Film lends prepreg layups for high-class automotive body panels a very smooth cured surface where impeccable flatness is an indispensable prerequisite for painting,” says Dan Eskelsen, Head of Product and Asset Management Adhesives at Solvay’s Composites business unit. “The product is based on our latest fast-cure technology and compatible with autoclave curing. It combines a longer outlife than previous surface films with good adhesion to automotive paints and primers, and minimizes the required rework prior to painting.” Moreover, SolvaLite

SF200 provides a one-stop solution for OEMs and tier suppliers who wish to receive a perfectly matched prepreg and surface film package from a single source. The new surfacing film is targeted at large body panels used on premium sports and other luxury class vehicles. It complements Solvay’s new series of SolvaLite 714 Prepregs available in a wide range of unidirectional carbon fiber reinforced and woven-fabric formats for automotive and other high-volume press-cure applications.

 

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