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Formerra, Danimer Scientific Announce Sustainable Materials Distribution Relationship

Formerra, Danimer Scientific Announce Sustainable Materials Distribution Relationship

Formerra today announced a new relationship with Danimer Scientific (NYSE: DNMR), a leading next-generation bioplastics company, to distribute sustainable polymer materials manufactured by Danimer.

Danimer Scientific is an industry-leading developer and manufacturer of renewable, sustainable polymers that can be found in numerous consumer products including cups, straws, lids, food containers, and other single-use items. Danimer’s signature Nodax polymer for packaging is a polyhydroxyalkanoate (PHA) material produced from plant oils using natural fermentation processes and is biodegradable in both soil and marine environments. Danimer is committed to achieving 100% biodegradable plastics that return to nature instead of polluting lands and waters.

“Now, more than ever, sustainability is at the center of Formerra’s core values,” said Karen Heroldt, Marketing Director, Formerra. “We’re looking forward to providing sustainable options for our customers and helping them shift to sustainable solutions in their manufacturing processes. We’re proud to be collaborating with Danimer to help make this goal a reality.”

“We share Formerra’s commitment to increasing availability of sustainable options for customers and consumers which can help turn the tide of plastic pollution,” said Stephen Croskrey, CEO of Danimer Scientific. “We’re enthused by the potential of our new relationship with Formerra to help our biodegradable polymer materials reach new markets.”

Danimer Scientific polymer materials currently available to Formerra customers are listed on Formerra’s website. Customers can also work with Formerra and Danimer Scientific engineers to develop customized solutions.

To learn more, visit www.formerra.com

For more information, visit www.DanimerScientific.com

 

 

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Kraiburg TPE Thermolast H TPE for Medical Valve Applications

Kraiburg TPE Thermolast H TPE for Medical Valve Applications

Medical valves control or deliver fluids (liquids and gases) and are essential in operating rooms, intensive care units, outpatient facilities, laboratories, and even homecare settings. With advances in patient disease care and management technology, it is difficult to imagine surgical devices, patient monitors, and other critical medical equipment functioning without valves.

Isolation valves, general service valves and other types of valves are some of the examples available in the medical market. These valves are designed to regulate and deliver low volumes of internal fluids.

Thermoplastic elastomers (TPEs) have been a material choice in the design of medical valves due to the flexibility and durable characteristics of the compounds. Medical valves are available in different sizes and shapes and the flexibility of TPEs enable the compounds to fulfill the requirements of medical device manufacturers.

Kraiburg TPE, a global TPE manufacturer of a diverse range of thermoplastic elastomer products and custom solutions for a variety of industries, offers high-quality custom-engineered compounds for medical valves. TPEs are both safe and cost-effective, so it’s no surprise that more manufacturers are using TPE in a variety of applications.

Thermolast H – Exceptional material advantage

The Thermolast H series from Kraiburg TPE can be sterilized in an autoclave at 121°C or by EtO. The compounds have excellent thermoplastic processing and flowability. They have good bonding with PP and PE, good chemical resistance, a good compression set, and are free of animal ingredients. Thermolast H is available in translucent and natural form, and depending on project specifications, in-house precoloring is also an option.

HC/AP series – Safety standard compliant solution

In the medical valve market, Kraiburg TPE offers the Thermolast H HC/AP series. The series meets global standards for cytotoxicity ISO 10993-5 and GB/T 16886.5. The material also conforms to EU Regulation 10/2011, GB4806, FDA CFR 21, RoHS and Reach.

Sustainability successes of our TPE

Kraiburg TPE’s recent sustainability innovations include a specially developed material solution for automotive, consumer, and industry applications comprising post-consumer recycled (PCR) and post-industrial recycled (PIR) content.

www.kraiburg-tpe.com

 

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Asahi Kasei Participates in Investment in Circularise

Asahi Kasei Participates in Investment in Circularise

Asahi Kasei has decided to invest in Circularise B.V., a startup company in the Netherlands that provides digital product passports and mass balance bookkeeping software, together with Brightlands Venture Partners, 4impact capital, and Neste, in November 2022.

Circularise is a startup company founded in 2016 aiming to accelerate the shift towards a circular economy through supply chain traceability and transparency. Circularise has developed a highly reliable supply chain management system that achieves both data anonymity and transparency using blockchain technology. By doing so, various information on raw materials, recycling history, biomass and recycling content, carbon footprint, third-party certification, etc. can be traced through the supply chain while maintaining the confidentiality of each stakeholder’s information.

The Asahi Kasei Group expects to contribute to a carbon neutral and sustainable world by joining the establishment of a digital platform ensuring reliability and transparency in the supply chain through its investment in Circularise, in accordance with its medium-term management plan focused on the theme “Be a Trailblazer.”

For more information, visit www.asahi-kasei.com.

 

 

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Covestro and Circularise Partner in ISCC PLUS Certification Across Value Chains

Covestro and Circularise Partner in ISCC PLUS Certification Across Value Chains

Testing a blockchain system to complement ISCC PLUS

Covestro is proud to announce the successful completion of Circularise’s pioneering project with the certification scheme ISCC in which partners tested a blockchain system to complement the ISCC PLUS certification. For the first time ten companies from the chemical industry and respective downstream sectors got together to test such a digital system to bridge the inter-company gap in the sustainability certification process across complex value chains.

Circularise’s blockchain-based digital system was tested with the ISCC PLUS certification to make auditing of certified parties more efficient, and to strengthen the integrity of certified data. Participants used a public blockchain enabling authentication, accessibility, decentralization, and encryption of data verifying material flows and related sustainability attributes. “We are excited to bring our knowledge in supply chain traceability and data management to project partners to test a public decentralised blockchain with the ISCC PLUS certification,” said Mesbah Sabur, Founder of Circularise.

Material traceability and verification of data at individual sites and across the value chain are guaranteed by ISCC PLUS certification of each site of the operators, requiring site-specific audits, certification, and company-specific mass balance calculations to provide reassurance about the sustainable content. The data was uploaded to the Circularise software system to improve mass balance bookkeeping and reporting along the value chain through several companies.

“Certification will become more digital in the future. It will allow certification schemes to simplify the auditing process of supply chain actors and reduce the risk of mistakes. Companies will have an easier way to show compliance and adhere to auditing rules,” says Jan Henke from ISCC. “We are excited to have tested Circularise’s traceability software on ISCC procedures.”

Digitized ISCC certification for Covestro downstream customers

Mass balance accounting and transparency can also be improved for polycarbonate headlights through ISCC PLUS certification.Covestro joined the ISCC pilot to understand how they can more efficiently communicate their sustainability information to their downstream partners.

“With other Circularise pilot projects, for example with Porsche, we were able to communicate raw sustainability data without a problem, but we had not yet addressed sustainability certifications. In the ISCC pilot we have shown now how we can easily attach certifications that can be digitally carried all the way through the value chain from Covestro to our downstream partners and finally to OEMs and beyond,” explains John Fox from the Digital R&D area at Covestro. The company is seeing increasing demand from customers and partners for a digital certification system that can validate material sustainability claims via a system like ISCC.

Mass balancing is an emerging concept, not yet fully understood on the consumer side. So, in order to help ISCC and the entire mass balancing approach to reach out further down the value chain, the delivery of digital certified information through a simple and compatible system can give downstream partners an easier and more recognized tool to communicate and share sustainability attributes externally, all the way down to the consumer.

www.covestro.com

 

 

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Barrier Guard Oxygen Smart Recognized by The Association of Plastic Recyclers

Barrier Guard Oxygen Smart Recognized by The Association of Plastic Recyclers

Ring Container Technologies, a leader in the plastic container manufacturing industry, today announced Barrier Guard Oxygen Smart, a technology designed to protect both product freshness and the environment, has received Critical Guidance Recognition from The Association of Plastic Recyclers (APR).

A program for assessing recyclability in plastics packaging design, APR’s Critical Guidance Recognition is presented to companies for products that solve well-established challenges in sustainable package design. Barrier Guard Oxygen Smart has met the high standards for clear PET resins and molded articles, supporting the APR’s design for circularity.

“While traditional barrier systems typically inhibit single stream recycling efforts, our proprietary barrier technology has been formally recognized by APR as being non-detrimental to the clear PET recycling stream,” said Brian Smith, Ring Container President and Chief Operating Officer. “The environment is depending on our industry to create more sustainable solutions to packaging, and Ring is proudly committed to moving plastics technology forward.

Barrier Guard Oxygen Smart previously earned the How2Recycle “Widely Recycled” label with broad acceptance in curbside programs. This proprietary technology reduces the need to create new material from fossil feedstock due to the circular benefits of readily recycled and highly reusable PET. It can also utilize post-consumer recycled content with no effect on barrier protection.

Barrier Guard Oxygen Smart can be customized to achieve up to a 24-month shelf life with a range of products including ketchup, other tomato-based sauces, instant coffee, nuts, and baby food among others.

“APR’s Critical Guidance Recognition Program is the gold standard for determining the effect of an innovation on the quality of the plastics recycling stream,” according to Steve Alexander, APR’s President and CEO. “We commend Ring Container Technologies for the development of their Barrier Guard Oxygen Smart technology, which has received Critical Guidance Recognition, a first for materials of this type.”

https://www.ringcontainer.com/

 

 

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Mondi Scores Recycled Paper at Sustainable Packaging News Awards and Further Contributes to a Circular Economy

Mondi Scores Recycled Paper at Sustainable Packaging News Awards and Further Contributes to a Circular Economy

  • Awards recognise EcoVantage that combines fresh and recycled fibres for sustainable and food compliant shopping bags.
  • Mondi is closing the loop by recycling Tesco’s warehouse corrugated waste to create EcoVantage paper.
  • Awards highlight Mondi’s commitment to creating circular driven solutions in line with its MAP2030 sustainability targets.

Mondi, a global leader in sustainable packaging and paper, recognised in two categories at the Sustainable Packaging News Awards 2022 for the circular economy and the overall category.

The awards, presented by Sustainable Packaging News magazine, recognise environmentally friendly and innovative packaging and recycling solutions as well as
packaging-related improvements in operational processes such as production, logistics, and distribution.

The Tesco shopping bags, made from EcoVantage paper produced at Mondi’s Štětí mill in the Czech Republic, shows how suppliers can work with retailers to develop circular systems and turn waste back into a valuable resource. Mondi’s EcoVantage paper combines the strength, printability and appearance of a fresh fibre top layer with the sustainability advantages of a recycled fibre inner layer.

Mondi’s collaboration with the retailer aims to close the loop by working across the entire supply chain. As part of the partnership, Mondi recycles corrugated packaging waste generated at Tesco and turns it into EcoVantage paper. Mondi’s converting network then produces the shopping bags, which Tesco Central Europe customers use for their shopping. This partnership helps Tesco work towards its net zero emissions target using a recyclable and high-performing shopping bag.

Jiri Ransdorf, Technical Sales Service Manager, Mondi Štětí , says: “Our aim is to create not only a recycled paper grade, but also one that is strong enough to meet the demands of shopping bags for food and non-food applications. Thanks to extensive collaboration with our customer Tesco, being honoured with two awards shows that we are moving in the right direction.”

www.mondigroup.com

 

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arburgXvision: Into the Digital Future with Teamwork

arburgXvision: Into the Digital Future with Teamwork

  • arburgXvision: Live programme revolves around digitalisation
  • Future-proof: No company can avoid this topic
  • Important: Deutsche Telekom praises Arburg as a flagship company and pioneer

It’s a topic that no company can avoid: Digitalisation! What can it do, what does it offer, what risks does it conceal? The experts on the arburgXvision programme on 24 November 2022 Stephan Reich, Arburg Divisional Manager IT Digital Solutions, Peter Kowalewski, Arburg Team Manager Industrial Solutions Support, and Thomas Pöggel, Telekom Business Development Manager 5G Business Customers, were unanimous in their opinion that digitalisation is the future that offers more opportunities than risks. Matthias Schneider, Managing Director Digital Services & IT at Fischerwerke, one of the market leaders in fastening systems, took the same view. He presented their digital journey and the company’s experiences with the Arburg host computer system in a video short.

Attracting around 3,600 viewers (as of 29 November 2022), the arburgXvision programme on the topic of “Digital services – opportunities and risks of digitalisation” was the most successful of the year. This figure proves that the topic is on the minds of those in the industry.

As Stephan Reich noted: “No one can afford not to invest in this sector. Digitalisation offers countless opportunities, including energy saving, for example, but this must be part of everyday practice.” Peter Kowalewski added that “the important thing is to have the right strategy with the right partner.” Thomas Pöggel from Deutsche Telekom said that it was not a matter of one or two years either and that a long-term plan was always needed. And he offered praise: “Arburg really stands out. The company is a flagship and ahead of many others. That’s what makes it so interesting for us as a pilot customer for the 5G campus network.”

Fischerwerke successfully uses ALS

A real-life example was provided in the video clip of Fischerwerke, the world-renowned anchor manufacturer based in the Black Forest. For Matthias Schneider, Managing Director Digital Services & IT, digitalisation has had a real boosting effect, with the involvement and participation of employees a crucial factor: “Many things have changed for them. New procedures in the workplace, training. But they have accepted it and are thinking about what we can optimise further and how best to do this.” The producer of 14 million dowels a day uses the Arburg host computer system (ALS) because it is the best, as confirmed by Schneider: “When it comes to injection moulding, no system is stronger. ALS is helping us to optimise production in many areas.” The goal at Fischerwerke is to interlink all their machines worldwide in order to achieve even more efficiency in production processes.

Concerns about data security

A live survey among the audience revealed that digitalisation is part of everyday practice for only 28 per cent of the companies. The rest, at least, see it as an opportunity for the future. What concerns everyone is the issue of data security. Thomas Pöggel reassured people by saying that Deutsche Telekom had adapted its modular system considerably in the past few years and sees that the cloud is trusted the most. Peter Kowalewski also gave an assurance that the data would of course always remain with customers when they used ALS. Arburg offers a three-phase model for this: data remains on the machine, with customers in their networks, and in Arburg’s arburgXworld customer portal. Security is also comprehensively guaranteed for the increasingly popular 5G campus networks, according to Thomas Pöggel the “digitalisation turbo for the production of tomorrow”.

Optimistic look into the future

Peter Kowalewski is certain that the topic of digitalisation has arrived in the plastics industry. Companies want to do something because they’ve realised that a lot can be achieved with relatively little effort. For the coming years, the expert panel expects a lot to happen in terms of standardisation in the interfaces. Digitalisation will be used to try to counteract the shortage of skilled workers, for example. The “remote expert” will soon be standard. Operations will become easier, assistance systems, cross-linking and automation will advance. But all this is probably linked to the fact that there will be fewer staff.

Programme available in the media library

Sometimes, however, life writes the most incredible stories. Of all the topics, some viewers of the 14th arburgXvision programme on “Digital services – opportunities and risks of digitalisation” experienced transmission difficulties at the beginning. But in the end the problem was masterfully solved, with the content of the beginning of the programme simply added at the end. Consequently, around 900 viewers followed the live programme on social media. However, it could be accessed in the media library shortly after being broadcast. In the follow-up (as of 29 November 2022), more than 2,600 people took the opportunity to watch the programme on catch-up on the event website or on Arburg’s various social media channels. All 14 arburgXvision programmes can be found in the media library (www.arburgxvision.com/mediathek). It’s worth taking a look!

 

 

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Wire China 2023 – Leading Regional Trade Fair for the International Wire and Cable Industry With New Date in Shanghai

Wire China 2023 – Leading Regional Trade Fair for the International Wire and Cable Industry With New Date in Shanghai

After several pandemic postponements this year, it is now certain that the leading regional trade fair for the wire and cable industry, wire China, will be held at the Shanghai New International Expo Centre (SNIEC) in 2023.

The organizers Messe Düsseldorf (Shanghai) Co., Ltd. and Shanghai Electric Cable Research Institute Co., Ltd. have decided not to hold wire China this year after considering the Covid-19 restrictions that still prevail.

A date will be announced soon.

Further information under: www.wirechina.net

 

 

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Cyber Graphics Takes First Catena-WDLS in North America

Cyber Graphics Takes First Catena-WDLS in North America

With the installation of a highly automated ThermoFlexX Catena-WDLS processing system, Cyber Graphics is expecting an increase in productivity by up to 15%. This will allow the prepress specialist to better face current challenges and accelerate delivery of top quality flexo plates to its large customer base across the US and Canada.

A leading prepress trade shop established in 1994, Cyber Graphics is the first in North America to invest in the Catena-WDLS Washer, Dryer, Light-finisher, and Stacker from XSYS. The machine was installed this past June and has already more than lived up to expectations, according to Kevin Bourquin, Vice President of Operations.

“Due to the pandemic, we had to go ahead with the decision to buy the Catena-WDLS without seeing it live; instead, we experienced its superior technology through videos and saw it operate via conference calls. Now it is here and it’s even better than we anticipated,” he said. “What has been most impressive about the installation so far is that we were putting production jobs through in a matter of days. Usually, it takes weeks to implement new processing technology and get it working seamlessly, but the Catena machine just slotted in, and we were up and running in no time.”

Automation delivers faster and better

Cyber Graphics has over 120 employees spread over its four locations in Tennessee and Wisconsin, in the United States. Around 70% of customers are in the flexible packaging sector, but the company also serves label (20%) and folding carton (10%) converters with high-quality solvent flexo plates. End use applications are mainly for the food, beverage, pet food and pharma markets.

Cyber Graphics operates four automated plate processing lines, which allow printing plates to be shipped out to customers the next day. “Just-in-time delivery is crucial for our customers, so we rely on a very high level of automation to ensure we have the productivity and the consistency that these converters need to serve their brand owner customers,” said Bourquin. “Having that extra speed really helps offset some of the challenges we are currently facing when it comes to getting the plate delivered to the customer.”

Taking many variables out of the equation, including operator handling of plates between each of the processes, the ThermoFlexX Catena-WDLS is fully automated, meaning that after loading a plate into the system, no further intervention is required until the fully finished article comes out. “The WDLS is an operator’s dream, and our employees love the new system because it is so user-friendly and intuitive to use,” said Bourquin about the feedback from the factory floor.

He continued, “If you’re serving multiple customers around the country, automation is paramount for controlling costs, quality and waste; it also means your team can focus on value-added tasks instead of minding the machine. With the Catena-WDLS, we don’t need to pull the plate out to inspect it during the process, because we know we’re going to get the result we want.”

Deep plate knowledge built in

The partnership with XSYS goes back decades with Cyber Graphics relying on the manufacturer’s technology to remain at the forefront of a highly competitive market. “We have known the XSYS team for a very long time and we trust their forward-thinking mentality and their responsiveness. Thanks to XSYS innovation and their can-do attitude, we have been the first with many new developments over the years, such as LED plate exposure,” stated Bourquin. “Now we are the first to leverage the power of the Catena-WDLS.”

Despite having researched the Catena-WDLS in great detail, the exceptional quality of the processor was still a surprise, as Bourquin concluded, “The deep knowledge of the platemaking process incorporated into the design of the Catena-WDLS has been truly eye-opening for us. We had a major outage in 2019 when a machine broke down for 11 days, but the ThermoFlexX ProServeX cloud-based monitoring service, which features predictive maintenance, will prevent such incidents in the future and that’s incredibly reassuring – we definitely made the right call!”

www.xsysglobal.com

 

 

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Adding a Fourth Dimension to 3d Printing

Adding a Fourth Dimension to 3d Printing

Purdue University researchers have developed a patent-pending method to add particles to filament and disperse them evenly through a traditional fused deposition modeling, or FDM, 3D printer, which will aid industry in manufacturing functional parts.

Brittany Newell and Jose M. Garcia-Bravo, associate professors in the School of Engineering Technology in the Purdue Polytechnic Institute, and Tyler Tallman, assistant professor in the School of Aeronautics and Astronautics in the College of Engineering, have created a novel wet-mixing method to introduce electrically conductive particles into 3D printing filament polymers. Cole Maynard, who earned his PhD in August, and Julio Hernandez, a doctoral candidate, were pivotal to the research.

Traditional 3D printing makes prototypes of parts with no sensing capabilities. Sensors must be added to the part after the fact if assessments are to be made. The process can be thought of as adding sprinkles to cookies after they are baked: The sprinkles exist only on the outside of the cookie. Traditional foil-type strain gauges, which are the most common strain sensors, are adhered to the surface of a printed part by an epoxy resin, Newell said. However, in this work the sprinkles are added throughout the cookie dough before baking. This means that sensing capabilities are an inherent part of the printed component and allow for sensing inside of the component. Unlike sprinkles, these sensors are too small to be seen without a microscope. Their tiny scale allows the printed part to maintain strength it would have otherwise sacrificed due to large sensors built in, while still achieving fully integrated sensing capabilities.

“Generally, we apply that strain gauge across the full part or apply it to the top and bottom of the part to get information on overall strain across the part,” Newell said. “However, the middle and internal structures are never monitored since the gauges are glued to the surface.”

The Purdue wet-mixing method ensures an even distribution of particles throughout the filament. With the sensors dispersed evenly in the filament, manufacturers and researchers can design parts with a wider variety of shapes.

“The results from this work enable users to create complex 3D structures with embedded strain gauges, rapidly moving traditional prototype pieces into fully functional and structurally assessable parts,” Newell said. “A limitation of application of 3D printed parts has been in their durability. With this development, we can continually monitor the structural health of the part with the sensor embedded in the print.”

Tallman said, “This method produces materials that are conductive with very good uniformity, which greatly expands the electrical applications of 3D printed parts and sensor designs.”

Garcia-Bravo said, “The materials are also tunable, meaning we can adjust the electrical and mechanical properties to optimize the sensor or part for a desired application.”

The novel wet-mixing process is not limited only to sensor conductivity.

“This work can be further expanded to add other particle types using the same wet-mixing method,” Newell said. “This could include the addition of magnetic particles for electromagnetic fields, fluorescent particles and other functionalities.”

https://www.purdue.edu/

 

 

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