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Solvay Receives ISCC PLUS Mass Balance Certification for Bio-Circular DMAPA Manufacturing in Zhangjiagang, China

Solvay Receives ISCC PLUS Mass Balance Certification for Bio-Circular DMAPA Manufacturing in Zhangjiagang, China

Use of bio-circular raw material to manufacture Fentamine DMAPA UP improves the environmental footprint of home and beauty care products

Solvay announces that its Zhangjiagang plant in China has been certified under the mass balance regime of the International Sustainability and Carbon Certification (ISCC) PLUS system for manufacturing bio-circular Fentamine DMAPA UP. This chemical intermediate is key to manufacturing the Mirataine range of surfactants, which are used in several home, hygiene and beauty care applications spanning from dishwashing liquids to surface cleaners and from shampoos to body washes.

“The growing consumer demand for natural ingredients in their home and beauty products led to collaborative innovation with brand owners to help minimize their fossil-based raw materials consumption and reduce their carbon footprint,” says Jean-Guy Le Helloco, Business Vice President, Home and Beauty Care at Solvay. “Our switch to mass balance certified, bio-circular ingredients for the home and beauty care industry contributes to that effort.”

The ISCC PLUS-compliant mass balancing is a globally acknowledged industry standard that provides a defined set of rules for tracking and tracing the content of circular and renewable feedstock in materials across value chains. As a result, users of certified materials can claim a reduced environmental footprint for their formulations, and brand owners can document the improved sustainability toward consumers.

In order to maximize the overall positive environmental effect of adopting a bio-circular feedstock, a complete life-cycle analysis of the end-products starting from the initial raw material was carried out. This confirmed that beyond naturality and CO2 reduction claims, the raw material switch also positively influences the overall impact of the product on the ecosystem.

Solvay’s bio-circular Fentamine DMAPA UP and its mass balance certification fully align with the Solvay One Planet roadmap and with ambitious sustainability targets of major customers in the fast-moving consumer goods (FMCG) industry seeking carbon neutrality by 2040 or earlier.

The ISCC PLUS certified Fentamine DMAPA UP will be further used by Solvay in 2023 to manufacture circular mass-balance ingredients for home and beauty care under the “UP” product lines.

Learn more at www.solvay.com

 

 

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Mondi Lands a Catch With Krissia Surimi Sticks and Its Switch to Recyclable, Paper-Based Packaging

Mondi Lands a Catch With Krissia Surimi Sticks and Its Switch to Recyclable, Paper-Based Packaging

  • Mondi designs new paper-based secondary packaging for Krissia chilled surimi sticks.
  • Packaging uses Mondi’s FunctionalBarrier Paper 95/5 and saves 20 tonnes of plastic each year.
  • Solution provides product protection while ensuring recyclability of the paper packaging.

Mondi, a global leader in sustainable packaging and paper, has supported Angulas Aguinaga on its journey to switch to a recyclable paper-based packaging for its Krissia brand chilled surimi sticks, greatly reducing the amount of plastic being used.

The surimi sticks were previously packed in a multi-material plastic solution. By collaborating closely with Mondi, Angulas Aguinaga and its Krissia brand is now transitioning to a secondary packaging using Mondi’s FunctionalBarrier Paper. Mondi’s wealth of expertise in paper packaging meant that it was able to create a solution that would be genuinely fit for purpose, protecting the chilled product while significantly reducing plastic – eliminating up to 20 tonnes of plastic every year.

Mondi’s FunctionalBarrier Paper is made from renewable and certified resources, responsibly sourced and delivers a range of benefits: the strong and tear-resistant kraft base paper is fully converted in-house by Mondi to ensure customised barrier protection of the food and sealability of the packaging. The final packaging is recyclable in Spain’s existing paper recycling streams.

Jordi Gorchs, Regional Manager France & Southern Europe, Consumer Flexibles, Mondi, says: “By working closely with the Krissia team and looking into the entire journey of the product, we have been able to ensure the surimi sticks are packed in recyclable packaging that supports a circular economy, keeping valuable materials in the loop. We took the time to focus on the needs of the product first before optimising our FunctionalBarrier Paper to provide a responsible, recyclable replacement to the previous plastic alternative.”

Mikel Grande, Angulas Aguinaga Marketing and Innovation Manager, says: “We are committed to creating innovative solutions in the food industry that solve real consumer needs. In this context, switching our product packaging to materials that come from renewable resources is a must: it is our responsibility to offer solutions to our consumers, whose preferences have shifted towards paper-based packaging. This new solution significantly replaces unnecessary plastic while assuring the quality of our Krissia surimi sticks. We are very proud to be the first brand commercialising this type of paper-based packaging for chilled fish.”

www.mondigroup.com

 

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Automated Surface Smoothing and Homogenization of 3D Printed Plastic and Metal Components

Automated Surface Smoothing and Homogenization of 3D Printed Plastic and Metal Components

Special mass finishing operation yields a significant competitive edge

When it started offering ready-to-install 3D printed plastic and metal components to its customers, the job shop Klaus Stöcker metal processing initially utilized manual post processing methods. Because of the rapidly growing demand and stricter requirements for process stability and consistency of the post processing operation, the company took a new approach: It purchased the automated systems S1 for de-powdering and M1 for the effective surface smoothing and homogenization from AM Solutions – 3D post processing technology. Based on the excellent results a second M1 system, representing a cost-efficient alternative to chemical smoothing, was recently commissioned at the job shop.

With around 40 employees the Klaus Stöcker metal processing founded in 1990, offers a wide range of services in the field of machining. This includes turning, milling, sinking and wire EDM, face and circular grinding, assembly and measuring with state-of-the-art machinery. The company also fabricates its own tooling, fixtures, gauges and special machinery. It serves customers in the automotive, pharmaceutical, food and machinery building industry. In 2016 Stöcker began offering 3D printed plastic and metal parts and since then has installed 16 printers. The company is producing components made from different types of plastic, including PA 6 and PA 12, but also materials re-enforced with glass, carbon and Kevlar fiber with the FDM/FFF and SLS printing methods. The stereolithographic system (SLA/PJM) is primarily used for printing optical components with different technical characteristics and in different colors. Selective laser melting (SLM) and atomic diffusion additive manufacturing (ADAM) are used to make metal components from aluminum alloys, different types of stainless steel and various tool steels.

For the post processing of 3D printed components the Klaus Stöcker metal processing company uses the S1 and M1 Basic from AM Solutions – 3D post processing technology. Important decision criteria for the purchase of these machines were the processing quality but also the equipment safety, the total cost of ownership (TCO), the easy operation and the expert advice and comprehensive experience in surface treatment of AM Solutions.

For the post processing of 3D printed components the Klaus Stöcker metal processing company uses the S1 and M1 Basic from AM Solutions – 3D post processing technology. Important decision criteria for the purchase of these machines were the processing quality but also the equipment safety, the total cost of ownership (TCO), the easy operation and the expert advice and comprehensive experience in surface treatment of AM Solutions.

Automated post processing – an important part of the manufacturing process

Stöcker quickly realized that as job shop it can only be successful, if it offers services within the entire process chain, not just the printing operation. The manager of additive manufacturing at Stöcker, Arnd Meller, explains: „On the one hand, this includes a comprehensive consultation with our customers to determine if a component can be made with additive manufacturing and, if yes, which design changes are required, and which printing technology and material is most suitable. On the other hand, post processing is an important operation that allows us supplying ready-to-install components to our customers.” In the beginning the post processing operation took place manually with tools that were available internally. For example, laser-sintered plastic parts were cleaned in a manual blast cabinet. However, the rapidly growing demand and stricter requirements for process stability and consistency of the post processing operation could no longer be handled with conventional methods. Therefore, the company started looking for automated solutions. Important considerations were the product quality, the operational safety, the total cost of ownership (TCO) and ease of operation. Arnd Meller continues: „In the end it was the excellent expert advice and comprehensive experience in surface treatment that made us decide to purchase our post processing equipment from AM Solutions – 3D post processing technology. In addition, I was really impressed by the manufacturing depth of AM Solutions/Rösler at their site in Untermerzbach“. Initially, cleaning of the components with the S1 system was the only subject of the discussions. For the surface refinement of its 3D printed components the company was pursuing different solutions, for example, chemical smoothing.

Since mass finishing represents a highly cost-efficient alternative to the chemical surface smoothing of 3D printed components, the Klaus Stöcker metal processing company recently commissioned a second M1 Basic.

Since mass finishing represents a highly cost-efficient alternative to the chemical surface smoothing of 3D printed components, the Klaus Stöcker metal processing company recently commissioned a second M1 Basic.

Mass finishing – a cost-efficient alternative to chemical smoothing

However, during a visit at the Customer Experience Center of AM Solutions – 3D post processing technology Arnd Meller was really surprised to learn that the M1 Basic produces excellent results within relatively short cycle times. Surface smoothing and homogenization of plastic components, including lower surface roughness readings, are demanded by many customers. With the M1 Basic AM Solutions can offer a system that fulfills these demands quickly with absolutely repeatable results and with a high degree of process stability. Arnd Meller concludes: „For many components the mass finishing technology represents an excellent alternative to chemical smoothing. The smoothing process is significantly more cost-effective providing us with a considerable competitive advantage. No doubt, the expert knowledge of AM Solutions, based on Rösler’s comprehensive expertise in mass finishing technologies and the development and production of suitable media, also plays an important role.”

For post-processing of 3D-printed components made of plastic and metal, Klaus Stöcker Metallbearbeitung now relies on automated solutions from Rösler. These offer the service provider consistently good surface results – process-safe, user-friendly and cost- effective.

For post-processing of 3D-printed components made of plastic and metal, Klaus Stöcker Metallbearbeitung now relies on automated solutions from Rösler. These offer the service provider consistently good surface results – process-safe, user-friendly and cost- effective.

The M1 Basic is a compact plug-and-play finishing system with integrated process controls that allows the surface grinding, smoothing and polishing of 3D printed plastic and metal components. Equipped with an integrated process water cleaning and recycling system and a 230 Volt connection, the M1 Basic can be easily integrated into practically any production environment as stand-alone unit. It allows the finishing of entire work piece batches or single components with dimensions of up 550 x 150 x 130 mm (L X W X H) and with different shapes. This innovative system can be easily adapted to all kinds of finishing tasks. Work piece specific programs can be stored in the equipment controls. The standard processing bowl can be divided into two separate chambers. This allows the simultaneous finishing of different work pieces with different finishing processes

The use of the M1 Basic in the AM department at Stöcker proved to be so successful that the company purchased a second machine for the surface finishing of metal

www.rosler.com

 

 

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Niaga wins Circular Economy Prize

Niaga wins Circular Economy Prize

  • European Institute of Innovation and Technology (EIT) names solution from Niaga award winner of the Circular Economy Prize.
  • The prize in the Digital Products Passports (DPP) category underlines the importance of transparency and traceability for a cicular economy.
  • Niaga Digital Product Passport recognized as a key enabler for circularity

Niaga, an innovation venture of Covestro, is the winner of the 2022 European Institute of Innovation and Technology (EIT) Community Circular Economy Prize in the Digital Products Passports (DPP) category. The EIT Circular Economy Community awards relevant start-ups and SMEs (small and medium sized enterprises) with significant new solutions accelerating the circular economy.

The DPP of the venture is a universal and interoperable platform that provides ingredient transparency about a product for all stakeholders across industries and across Europe. It provides factual, objective, measurable information on product ingredients, components, provenance, and attributes like CO2 footprint, recycled content and recyclability.

Sascha Bloemhoff, Marketing Director at Niaga and responsible for the DPP: “Most systems today are linear, tracing only high-level data. Such systems lack crucial pieces of ingredient information needed to close the loop. Detailed ingredient knowledge is a must, if we want to avoid downcycling of valuable materials during recycling, whatever the product or industry: electronics, clothing or the building sector.”

Martin Snijder, Circular Economy Orchestrator at EIT Climate-KIC: “The DPP radiates circularity in every aspect, as do Niaga’s core activities. The DPP is under development and managed by an experienced and convincing team. The jury hopes the minimum transparency level of the Niaga DPP will become the standard in Europe.”

Winning the prestigious prize is the recognition of the Niaga DPP as a key enabler for circularity and underlines the importance of material stewardship, transparency and traceability in achieving a truly circular economy. Lynette Chung, Chief Sustainability Officer at Covestro: “In order to achieve a fully circular economy, we need to connect stakeholders and transport knowledge along the value chain, and support consumer trust and demand for more sustainable product offerings. It’s why we’re particularly proud of our innovation venture’s DPP being recognized as a key enabler for a no-waste, circular economy. The DPP provides essential infrastructure for a sustainable future and is a viable solution that also protects users’ IP sensitive information.”

Sascha Bloemhoff adds: “It is our mission to design out waste. Our key learning in our journey has been that to make return, and with it, reuse, repair, refurbishment, and recycling possible we need the full disclosure of a product’s ingredient, material, and component information. Moving from theory to practice, pointed us in the direction of our universal and interoperable product passport. Because our DPP revolves around ingredient transparency – not just traceability – it’s a solution that helps to put valuable materials centre stage. Because in a true circular economy what is a polyester sweater today, could become a car seat tomorrow and a mattress in the future.”

www.covestro.com

 

 

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Is Your Operation Recession Ready? Here Are Nine Approaches That Could Help

Is Your Operation Recession Ready? Here Are Nine Approaches That Could Help

By Sander Sondaal, Director Commercial Print Sales, Ricoh Graphic Communications, Ricoh Europe

In my last blog I spoke about how tough an operational environment 2023 was shaping up to be for Print Service Providers (PSPs) globally. I looked at key pain points and highlighted how identifying opportunities could help operations weather the challenging times ahead.

PSPs can also help get their operations recession ready with these following nine approaches:

1 Identify leading indicators, trigger values, and take fast action

It all starts with robust information on how the economy will be affected and moving quickly based on what that information tells us:

  • Monitor reliable leading indicators even more closely than usual. What are they? Who will monitor them? Who must evaluate them?
  • Set trigger values for each indicator. Hitting the triggers will require action.
  • Create an action plan for trigger values. What steps should be taken? What happens now?

But monitoring is not enough. PSPs should determine the trigger values and the actions to be implemented if these values are reached.

2 Market for the times

Client priorities and behaviours will change during recession and as recovery begins. Marketing should address those changes by:

  • Reviewing how much is being spent on SEO and SEA (Search Engine Advertising) and the effectiveness of keywords to ensure the best use of marketing expenditure.
  • Staying active and creating engaging content applicable to the communications channels that your clients consume that promotes your value – don’t waste money on keywords which burn up your marketing budget.
  • Reviewing paid search strategy, placing adverts targeted to the individuals who you know have a need for your services. Profile and place ads based on the needs of your selected clients.

3 Strengthen existing client relationships and build new ones

Market intelligence can be used by PSPs to monitor changing client priorities and behaviours to help maintain existing clients and win new ones. They can profile clients according to their sensitivity to the business cycle: how deeply are they affected by recession? How quickly will they recover? With this information targeted offers can be created to retain clients with the highest risk of leaving and capture clients likely to depart competitors. These tailored offers can expand share of spend from clients who are most likely to stay and those that present a small risk of departure, too.

4 Embrace the data age: It’s all about the data.

By becoming a data driven company PSPs can:

  • Create efficient processes to turn data into action and actions back into data. Having an effective CRM is a must these days;
  • Reduce risk by developing rigorous decision making processes and fostering evidence-based cultures;
  • And treat data as a business asset, recognising its value in identifying how and why client preferences, needs, and behaviours are changing; whether a new production process is meeting expectations; which marketing campaign shows the most promise; and how employees are responding to an HR initiative.

5 Create operational efficiencies/the power of incremental improvement

This is particularly important during a downturn that is likely to feature continuing cost inflation and resistance to price increases. The power of incremental improvement can deliver consistent, company-wide small improvements and create substantial gains over time.

Once a process is chosen, such as production workflow, and everyone is familiar with the process these questions should be answered: is this process still necessary? If it is, how can we make it more efficient by squeezing out superfluous steps and touches? This can be repeated for other processes.

6 Rigorously assess opportunity

Recessions bring the chance to grab market share by adding capabilities, embracing new technologies, etc. The right choices contribute to a sustainable competitive advantage. The wrong choices deplete resources, fragment operations, and undermine core capabilities.

PSPs should evaluate their choices on what best fits their company’s specific resources, capabilities, and circumstances. They should consider questions such as:

  • Does this technology/product/service address an essential client need or is it nice but not necessary?
  • How big is the opportunity?
  • What’s our differentiator?
  • Why now?
  • How will we measure success?
  • What factors – internal and external – are critical to success?

7 Build your employer brand

Quality employees will become available as the recession deepens. PSPs should aim to become more attractive by developing a compelling employer brand built on reputation and differentiation in the talent market. Your best investment is in the next generation who will lead the industry forward – Generation Z for Print. These will then become your brand ambassadors.

8 Stress test your company

Recessions have unpredictable outcomes and PSPs should be prepared for all eventualities including the most painful. Stress tests are important to securing credit during a downturn because banks will be analysing any ability to withstand adverse conditions for every loan application. For each major client, imagine if they reduce spending by 20% or went away. Then estimate the damage that would cause, and create plans to minimise it.

9 Harness Digital Print Enhancement

Digital Print Enhancement – its time has come. Its ability to generate very attractive margins is well documented but, in these challenging economic times, when clients need solutions that are high impact but flexible, Digital Print Enhancement becomes an even more relevant sales and loyalty tool for resourceful printers. Under the EDGE business development consultancy service, Ricoh is running workshops in which we help PSPs understand how the incredible effects that are possible create a wonderful platform for talking about applications rather than price.

To help PSPs review their operations with approaches like the above and to offer practical advice and guidance Ricoh has developed its EDGE business development consultancy service. Discover how it can enable you to implement change and be better prepared for the challenges 2023 looks set to bring.

For further information, please visit www.ricoh-europe.com

 

 

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Future Proof Your Workflow: Automate the Routine

Future Proof Your Workflow: Automate the Routine

By Erwin Busselot, Director Business Innovation & Solutions, Graphic Communications, Ricoh Europe

Today’s automotive industry uses robots extensively to build cars. In fact, half of all robots are used in the automotive industry, with a ratio of roughly one robot to every eight employees.

These robotic systems can do things human labour struggles with. They take instructions well through programming and work at a consistent level of accuracy, repeatability, and throughput. In automobile manufacturing, robots are used in frame construction and welding where repetitive precision is needed. Unlike us, they don’t make mistakes and or get tired.

Robots, like us, do have limitations though. Their knowledge is limited to the task or series of tasks they have been programmed for, lacking the ability to be creative or spontaneous when faced with problems. Their tooling, or physical attachments, are usually designed for a singular purpose like welding or moving objects into place. As a result, most of today’s robots lack the fine motor skills to complete complex tasks. Robots also need administration, maintenance, and special considerations when working near people. For these reasons, automobile manufacturers continue to use human labour for final assembly, where the tasks are varied and require adaptation and fine motor skills.

What does this have to do with your print workflow?

In manufacturing environments, like the printing industry, it is critical to use all types of labour efficiently and effectively. Many printers have fully, or mostly, manual workflow processes that take their jobs from the point of onboarding a new job through to delivery. Many of these tasks are best suited for another type of robot — software robots. Any software solution that uses process automation to perform routine and repeatable tasks is building software robots. Once the processing rules, steps, and tasks are created, the solution can continuously perform the same task over and over again.

The printing industry has used software robots in varying capacities for years, just under different names. Preflighting, workflow management, and batching software are solutions in our industry that use rules to pick up, process, and prepare jobs for printing. The issue is that many printers have yet to adopt these solutions or, if owned, are underusing them. Even a small improvement using software robots quickly magnifies to provide significant benefits.

Consider a Print Service Provider (PSP) producing 1,000 jobs per month whose operators spend an average of five minutes preflighting, requiring nearly 84 hours of labour costs per month. If preflighting software could reduce manual intervention by half and fix the problem in under a minute, the labour costs would fall too. By cutting that manual intervention to one minute per job for half of the jobs (500) the resulting labour costs would be dramatically reduced to just over eight hours per month. Your CSRs and prepress staff could then focus on the hard problems that require human creativity and ingenuity.

Implementing this type of process automation with software robots saves labour costs while reducing the potential for problems further down the manufacturing line. As the labour market continues to shift, one way to future proof your workflow is by effectively using your existing staff on the highest value work.

For further information, please visit www.ricoh-europe.com

 

 

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RICOH MH5420/5421 Series Printhead Sales Hit 500,000 Milestone

RICOH MH5420/5421 Series Printhead Sales Hit 500,000 Milestone

Technology chosen by worldwide solutions developers is driving digital transformation revenue of tens of billions

More than 500,000 RICOH MH5420/5421 Series printheads, Ricoh’s fifth generation of printheads, have already been chosen by worldwide solutions developers to drive digital transformation revenue of tens of billions of dollars across all industrial sectors.

Confidence in the versatility of these printheads and their ability to deliver consistent and repeatable high quality results in testing industrial environments has been central to the achievement of this milestone.

Ricoh’s MH5420/5421 Series printheads are compatible with a broad range of inks from water-based, to UV, solvent, and oil. OEMs use them for a wide range of applications (including signage, textiles, labels, and industrial décor) as well as for developments in printed electronics, 3D, pharmaceuticals, and DNA printing. Extensive technical and integration support for waveform design and jetting optimisation is core to the product offering.

Among the worldwide developers across a spectrum of industries and sectors that place Ricoh’s MH5420/5421 Series printheads at the heart of their innovative technologies is Mark Andy, a company specialising in narrow- and mid-web printing and finishing equipment. Dave Medlar, VP Digital Business Unit, comments: “We chose the fifth generation of Ricoh printheads because of their robustness, and reliability, and because they deliver a consistent, small drop over and over again.”

Agfa’s Head of Materials Technology Centre, Dr Karin Vercauteren, highlighted the printhead’s wide viscosity range, its strong and stable piezo technology that supports a long lifetime, and its small footprint that facilitates integration. She says: “In addition, the open platform allows us to tune the waveform for particular inks and applications and achieve outstanding print quality.”

Durst uses MH5420/5421 Series technology, in conjunction with proprietary data electronics and automated matching algorithms, in many water-based and UV inks applications and as an integral part of its modular machine systems. According to Durst Group Technology Officer, Georg Grossrubatcher, the reliability and robustness of the printheads helps meet demand from industrial clients for high machine availability and print quality consistency. He states: “We can meet these expectations only with reliable printhead partners who consistently drive their inkjet technology forward and keep an open ear for optimisation requirements in close innovation partnerships.”

The printhead’s consistency with different inks was a key capability for d.gen, Inc.’s signage and textile printers. Chris Kang, COO, comments: “It matches many different types of inks including pigment, so the end users can choose the right ink types for their unique applications.”

Doug Edwards, EFI Inkjet CTO, adds: “The Ricoh printhead compatibility with EFI inks offers the highest versatility available, allowing EFI to address many application segments.” He also valued the ability to deliver the highest print quality at production speeds while offering best in class ROI and Ricoh’s technical support in enabling EFI to bring products to market faster.

Ricoh’s expertise was important for Dantex too. Ben Danon, CEO says: “The support from Ricoh was excellent and effective during the long development programme.”

Graham Kennedy, Director Industrial Print Solutions, Graphic Communications, Ricoh Europe, comments: “The robustness, reliability and performance of Ricoh’s MH5420/5421 Series printheads, our fifth generation of printheads, have allowed these, and many other, global partners to develop and launch new systems that have acheived sales of tens of billions. They have confidence in Ricoh’s technology. And the versatility of the printheads has also supported innovation in a wide range of sectors enabling acceleration of development while minimising the risk in time and cost.

“Furthermore, I am proud that Ricoh is meeting the market’s demand for a quickening of the transition from analogue to digital technologies, and enabling our partners to take advantage of the upstream process benefits and downstream added value benefits that digitalisation brings.”

To learn more visit www.ricoh-europe.com

 

 

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Aptar Beauty + Home Develops More Sustainable Solutions for Omnichannel Distribution

Aptar Beauty + Home Develops More Sustainable Solutions for Omnichannel Distribution

“Adapt, Integrate, Rethink” drives innovation in omnichannel dispensing solutions, designed to meet the needs of both in-store purchasing and e-commerce shipments, while working toward recyclability.

Aptar Beauty + Home, a global leader in dispensing solutions, is proud to share its progress towards creating dispensing solutions designed to address the demand for omnichannel and more sustainable packaging. This represents the company’s response to the increase in e-commerce sales driven initially by the COVID-19 pandemic, but a trend that is clearly here to stay.

According to Xavier Joseph, Vice President, Global Marketing & Innovation, Aptar Beauty + Home “Consumers expect a seamless shopping experience across multiple channels from in-store, to click & collect, to online. According to our According to our research  leaking in transit is the biggest pain point consumers currently face. These innovative dispensing solutions are designed to eliminate that pain point for consumers and improve consumer sentiment for our brand partners.”

“We have taken a three-pronged approach to meet this demand,” explains Luigi Garofalo, Global Business Development Director, Aptar Beauty + Home. “Our first step was to adapt our existing product range for requirements specific to e-commerce needs, including adding clips and increasing the robustness of pumps that are prone to breaking while in transit. Meanwhile, our talented engineers were working on ways to integrate e-commerce features into the functional design of packaging while simultaneously rethinking our omnichannel approach: deliver superior technical design, optimize the consumer experience across e-commerce and in-store channels, and minimize environmental impact.»

The initial phase of this development included 40 products in Aptar Beauty + Home’s catalog deemed “e-commerce capable” and were ISTA-6 certified. In 2022, Aptar Beauty + Home increased that total by 50%. “We have been working to inform and inspire brands to use these solutions to both simplify their fulfilment process and deliver more sustainable, recyclable packaging to consumers.”

 

 

Sustainbility: A Driving Force

The benefits of omnichannel packaging solutions additionally help brands who are working towards their own circular economy goals. By integrating built-in designs, and leveraging Aptar’s global network of manufacturing facilities, brands are also able to reduce their carbon footprint and minimize the use of excess packaging and overwrapping. Aptar’s public sustainability product commitments are aligned with the Ellen MacArthur Foundation’s New Plastics Economy, which includes developing dispensing solutions that are recyclable, reusable, or integrate recycled resin. “Our innovative approach of how to make products more sustainable and omnichannel capable at the same time ensures we are eliminating excessive or unnecessary packaging components from the waste stream,” says Xavier Joseph, “it is critical for all packaging suppliers to look broader than just one or two ‘sustainable’ features and truly understand the holistic impact we can make for the future.”

 

 

An example of this is Aptar Beauty + Home’s award-winning Future, a recyclable, mono-material and e-commerce capable pump. Future’s industry-leading innovation has received numerous recognitions including:

  • 2022 e-commerce Award by Packaging Europe
  • 2022 Ameristar Award in the Sustainability Category for the collaboration with Dermalogica
  • 2022 Formes de Luxe Prix Award in the Dispensing Category for the collaboration with Dermalogica
  • Finalist for the 2022 Plastics Recyclers Europe Award

In referencing Future, Kevin Davis, Packaging Engineering Director at Dermalogica shared “This pump is truly a game-changer in bringing recyclability to the next level and fully addressing the need for mono-material packaging. We chose Future because of this and took it one step further by pairing it with a bottle made of 50% post-consumer recycled resin (PCR). In addition to the sustainability features, this pump’s e-commerce-friendly design is equally important to our brand since we ship high volumes via small parcel.”

 

 

ISTA-6 Amazon Certified Packaging

Aptar Beauty + Home is also an official participant in the Amazon Packaging Support and Supplier Network (APASS) program, ensuring our omnichannel dispensing solutions are ISTA-6 Amazon certified. “We want to make sure consumers have a frustration-free ‘unboxing’ experience while ensuring the product also withstands transport and distribution network pressures,” says Garofalo. “It’s an example of how Aptar is disrupting the market with e-commerce capable and sustainable dispensing solutions of all types, including closures, pumps and airless packaging. Amazon has implemented one of the most stringent and widely accepted programs in partnership with the International Safe Transit Association, making this the most logical standard for us to pursue.”

For more information https://www.aptar.com/beauty/beauty/omni-channel-solutions/

 

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Borealis and Eneco Sign New Power Purchase Agreement (PPA) for Renewable Electricity From Offshore Wind Farm Seastar, Part of the Seamade Complex

Borealis and Eneco Sign New Power Purchase Agreement (PPA) for Renewable Electricity From Offshore Wind Farm Seastar, Part of the Seamade Complex

  • New Borealis PPA takes company closer to goal of using 100% electricity obtained from renewable sources in its major business areas by 2030
  • Ten-year PPA delivers renewable electricity for even larger share of Borealis operations in Belgium starting January 2024
  • Eneco has exclusive agreement to offtake all electricity produced by the Seastar concession of the SeaMade complex, the largest wind farm in the Belgian North Sea

Borealis, one of the world’s leading providers of advanced and sustainable polyolefin solutions and a European front-runner in polyolefins recycling; and Eneco, an integrated sustainable energy company, announce that they have signed a second ten-year power purchase agreement (PPA) to supply renewable electricity for Borealis production operations in Belgium. Eneco, which has an exclusive offtake agreement for the entire output generated at the SeaMade offshore wind farm in the Belgian North Sea, will supply around 150 gigawatt hours (GWh) each year to Borealis over the next ten years, starting in 2024. The additional renewable electricity procured through this agreement brings Borealis closer to realizing its aim to use 100% renewable electricity in its Polyolefins and Hydrocarbons businesses by 2030.

Borealis and Eneco: partners in sustainability for the long term
With a total operational capacity of approximately 487 megawatt (MW), SeaMade is the largest wind farm in the Belgian North Sea. It comprises two offshore concessions commissioned at the end of 2020, Seastar (with 252 MW), and Mermaid (235 MW), each with two offshore substations. The farm’s 58 wind turbine generators, each with 8.4 MW capacity, are located around 45 km off the coastal city of Ostend. Taken together, Seastar and Mermaid have the capacity to power the equivalent of around 500,000 Belgian households every year.

Eneco established itself as a pioneer in the renewable energy transition by becoming one of the first energy companies in Europe to chart a sustainable course for the production and supply of renewable power to its customers in Belgium, the Netherlands, UK, and Germany. Eneco has a 12.5% combined stake in the SeaMade project; the rest is held by partners Otary RS NV (70% stake) and Electrabel NV (17.5%). In procuring 100% of the SeaMade output, Eneco moves closer to its goal of becoming completely climate neutral by 2035 as defined in its One Planet Plan.

The first PPA between Borealis and Eneco, signed in October 2020, entails delivery of wind power from Mermaid to Borealis Belgian operations as of January 2021. The new, second PPA covers the supply of renewable electricity to Borealis from the Seastar wind park. The renewable electricity generated within the framework of the second PPA – around 1.5 terawatt hours (TWh) over ten years – will lower Scope 2* emissions at Borealis operations in Belgium by approximately 22,300 tons per year. These PPAs represent progress towards realizing the objective of increasing the share of renewables in the electricity mix to 40% by 2025 and ensuring that by 2030, 100% of the electricity used to power Borealis operations in Polyolefins and Hydrocarbons is of renewable origin.

“Our new PPA with Eneco for roughly 1.5 TWh of renewable power over the next ten years is an important step forward for Borealis in achieving our own Energy & Climate targets,” says Borealis Executive Vice President Base Chemicals and Operations, Wolfram Krenn. “Having strong and reliable partners like Eneco enables us to accelerate our climate neutrality efforts. This is what we mean by re-inventing essentials for more sustainable living.”

“As part of our One Planet Plan – becoming climate neutral by 2035 – assisting our customers in their path to climate neutrality is an important element,” says Jean-Jacques Delmée, CEO of Eneco Belgium. “By combining our decarbonization efforts, together we can achieve more and faster. We act now, and we set the pace for others.”

www.borealisgroup.com
www.eneco.be

 

 

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ALPLA’s Canupak Reduces Carbon Emissions by Around 71 Percent

ALPLA’s Canupak Reduces Carbon Emissions by Around 71 Percent

Ultralight prototype packaging system for beauty care products with a bottle made entirely of rHDPE

Around 71 per cent less carbon consumption than with comparable packaging types, complete recyclability of the bottle and cap, and a total weight of approximately just 14 grams – with its ultralight Canupak packaging system, the global packaging and recycling company ALPLA has realised carbon-optimised packaging for the field of beauty care. The bottle is made entirely of recycled HDPE (rHDPE) sourced from the company’s own plants in the EU. It is also produced exclusively using renewable energies.

Canupak is a prime example of how the potential to minimise emissions can be explored with high-quality packaging systems. ‘We are gradually reducing carbon emissions and are expanding our expertise across the board of processes, from design and production through to logistics. The carbon-optimised Canupak is the next milestone on the path to the sustainable packaging of the future,’ emphasises Karina Pölzl, Innovation Project Manager at ALPLA.

Partnerships for solutions of the future
The carbon footprint was calculated in cooperation with ClimatePartner. The product carbon footprint (PCF) comprises all the emissions throughout a product’s life cycle, including its disposal. The areas of package contents, retail and use phase were not taken into account as these are not relevant to the climate impacts of packaging. As no clear standards currently exist for climate-neutral products and offsetting certificates, ALPLA is focusing on reducing emissions within its own sphere of influence. ‘We are focusing on further optimising our products and on maximum recyclability based on design for recycling, and are on the lookout for partners who wish to take the next step in reducing their carbon footprint together with us,’ reports Project Manager Karina Pölzl.

‘There is increasing demand for sustainable products – among our customers as well as the end consumers. Carbon-optimised packaging has a key part to play here. We already have the expertise and experience in producing future-oriented solutions,’ says ALPLA’s delighted CEO Philipp Lehner.

Global sustainability strategy
At ALPLA, the development of carbon-optimised packaging solutions with a high PCR proportion, maximum recyclability and minimum material consumption goes hand in hand with investments in sustainable projects and the global expansion of renewable energy and the circular economy. All packaging is to be fully recyclable by 2025, with post-consumer recycled material (PCR) accounting for 25 per cent of the materials processed. The company is investing 50 million euros a year in recycling activities to this end. ALPLA already widely uses renewable energies and high-quality own-production recycled materials at its plants and is minimising transport journeys with in-house plants directly at the customers’ premises.

For more information on Canupak and the successful journey from the idea of climate-neutral packaging to the prototype carbon-optimised packaging, see the ALPLA case study: https://www.alpla.com/en/products-innovations/innovations/canupak

 

 

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