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Ultimaker Essentials software subscription available now

Ultimaker, the global leader in desktop 3D printing, announces the general access of Ultimaker Essentials. Ultimaker Essentials is the enterprise package of Ultimaker software tools that enables professional organizations to scale a 3D printing platform across their business, delivering stability and control.
Ultimaker Essentials now offers several newly built features. They include:
Better organization and user access management. Via the organization management page in Ultimaker Digital Factory, Ultimaker Essentials enables admins to invite users, give them admin rights, or remove 3D printing access entirely.
Firmware firewall. A firmware firewall increases your 3D printer’s security by allowing only cloud traffic from Ultimaker Digital Factory and blocking uncontrolled access via the local network. This reduces the chance of malicious activity.*
New verified plugins. Ultimaker Essentials subscribers will enjoy a range of verified plugins for Ultimaker Cura, including the new Teton Simulation Smart Slice.
Service and learning levels. Choose between Light, Standard, and Advanced levels of service and learning to customize Ultimaker Essentials for professional needs. It offers access to more advanced e-learning courses and increased support coverage to ramp-up 3D printing adoption and reduce business disruptions.
*This feature is coming soon
An Ultimaker Essentials subscription offers major benefits across the end-to-end digital manufacturing workflow.
Ultimaker Cura Enterprise. Ultimaker Cura Enterprise makes software distribution and management easy. Designed to meet the IT department’s expectations, distribute a tested, stable, and more secure slicing application to anywhere employees need to work – with reduced risk to infrastructures.
Ultimaker Digital Factory. Ultimaker Digital Factory provides powerful cloud-based tools for easy remote management of Ultimaker 3D printers, teams, and software. This enables a scalable 3D printing workflow that drives innovation across the team.
Ultimaker Marketplace. Empower users to 3D print the way they want through a controlled version of Ultimaker Marketplace. Only verified plugins and third-party material profiles are allowed. And this maintains a higher level of security and stability of a company’s IT infrastructure. Plus, gain access to Ultimaker Essentials-only plugins such as Teton Simulation’s Smart Slice
Ultimaker 3D Printing Academy. Upskill application engineers, 3D printer operators, and IT admins with expert e-learning to achieve a team’s success potential. Access the full Ultimaker 3D Printing Academy course library of Associate and Professional* knowledge – with certification exams for each role.
Support. Get direct support during business hours for software queries or browse a comprehensive knowledge base
https://ultimaker.com/

BASF materializes charging infrastructure solutions with conceptual autonomous wireless charger

  • MobiPOWER – a concept co-created by ZMP, B&Plus and BASF
  • BASF’s Creation Center supports the design of a reliable, durable, and safe charging solution

ZMP, B&Plus and BASF have created MobiPOWER, a conceptual autonomous wireless charger, to meet the growing demand for charging infrastructure solutions.

“Over 75 billion connected devices – such as phones and electric vehicles – will need charging by 2025. MobiPOWER enables us to meet this market demand, with a convenient charging solution that is robust enough to house sophisticated components and sensors combining 5G, IoT and AI capabilities, as well as durable enough for the outdoors,” said Dr. Hisashi Taniguchi, Founder & CEO, ZMP Inc. “BASF expanded my creativity and the possibility of our robots.”
Besides the technical challenges of autonomous charging solutions, MobiPOWER’s wireless charging concept also required more advanced material considerations and design support by BASF’s Creation Center to enable more reliable and highest safety standards charging.
“There are multiple considerations that go with wireless charging,” said Atsushi Kameda, President & CEO, B & Plus. “By combining our technology and expertise, we are creating a new future.”
Driving new applications by exploring co-development opportunities
BASF’s broad portfolio of advanced material solutions have been used in the creation of MobiPOWER.
Ultradur PBT and Ultramid PA are best-in-class materials to be applied for MobiPOWER’s radar housing, lidars, protective films and other electrical devices.

  • Ultradur used in the wireless charger enables more reliable and highest safety standards charging, owing to its high mechanical and chemical resistance, good weatherability, EMI shielding, and heat insulation.
  • Ultradur used in radar housing provides dimensional stability, low warpage, and heat resistance. It is also laser weldable with excellent mechanical properties. As for the lidar, BASF’s material solutions provide good mechanical properties, flowability, high rigidity, and impact strength.
  • Ultramid and Ultradur in the body housing provide good surface finish, better scratch, chemical resistance, and colorability. BASF’s Ultramid Advanced N for MobiPOWER’s LED lighting offers good surface finish and aging performance, as well as low moisture absorption. The innovative material solution enables freedom of design as it is moldable and is easy to process and color.

The paint protection film made of Elastollan® thermoplastic polyurethane provides good hydrolysis resistance, excellent weatherability with anti-abrasion performance properties, and scratch resistance behavior. Its properties can be further optimized to enhance their durability, insulation, and chemical resistance.
Partnership to create value for businesses, the environment, and society
“Through this co-creation, we once again demonstrate the potential of BASF’s material solutions and competencies in supporting customers to overcome emerging challenges for demanding applications,” said Andy Postlethwaite, Senior Vice President, Performance Materials Asia Pacific, BASF. “Further, the co-creation helps demonstrate our ability to empower greater sustainability with energy efficiency and long-lasting material solutions that improve the shelf life of end products.”
The charger made of high-performance plastics instead of metal is lighter in weight, hence, consuming less energy. It enables the charger’s energy-efficient operation.
https://www.basf.com/

The debut of first sunglasses made from plastic waste

As part of its mission to tackle plastic pollution in the marine environment, The Ocean Cleanup project plans to sell goods made from the waste it recovers to fund its ongoing operations, and has just unveiled its very first product. Each pair of Ocean Cleanup sunglasses are made with plastics hauled in from the Great Pacific Garbage Patch, and are designed to be easily recycled themselves once they reach the end of their life.

After years of development and testing, the Ocean Cleanup Project finally set sail for the Great Pacific Garbage Patch towards the end of 2018, looking to use its giant floating booms to passively gather plastic waste in the area. Its first batch was hauled back to shore at the end of 2019, with the team then calling an end to a successful first mission.
The waste it collected throughout that mission has now been sorted, washed and compounded into certified high-quality plastic, which was used to build sunglass frames. These are paired with polarized lenses and stainless steel hinges, with the parts designed to be easily disassembled and recycled again at the end of their life. The glasses also come with a case made from recycled components of the first trash-catching system, and a pouch made from recycled PET bottles.
Using proceeds from the sales of these sunglasses, The Ocean Cleanup plans to fund its forthcoming missions to clean plastic waste from the marine environment. The group estimates that each pair sold will enable it to clean up an area spanning 24 football fields from the garbage patch, and if it sells every pair made from this first batch of recovered plastic, it will be able to clean 500,000 football fields worth of plastic.
That sure does sound impressive but somewhere between 5 and 12 million metric tons of plastic flow into the ocean each year, with that rate expected to triple in the next two decades, which equates to a whole lot of sunglasses. The Ocean Cleanup team will of course be very aware of this, but as a manifestation of its efforts so far and an example of a “circular” economy for plastics, its new eco-friendly eyewear isn’t a bad place to start.
 
https://newatlas.com
 
 

First U.S. commercial scale of circular polyethylene produced from mixed-waste plastics

Successful demonstration paves way for new product range, Marlex Anew Circular Polyethylene  
Chevron Phillips Chemical (CPChem) announced success in its first commercial scale production of polyethylene using advanced recycling technology. Advanced recycling, sometimes referred to as “chemical recycling,” converts plastic waste to valuable liquids that can become new petrochemicals. This approach complements traditional recycling by converting a range of materials, including many difficult-to-recycle plastics, into important building blocks for new chemicals. Because of the potential to repeatedly recycle post-use plastics into new materials, polymers produced through advanced recycling are often referred to as “circular polymers.” Its circular polyethylene matches the performance and safety specifications of the virgin polymers it is known for globally.
“We are exceptionally proud to be the first company to announce production of a circular polyethylene on this scale in the U.S.,” said Jim Becker, vice president of polymers and sustainability. “The successful production run marks a huge step for CPChem on our path to being a world leader in producing circular polymers. This development is an important milestone for us as we further our commitment to proactively help the world find sustainable solutions, including the elimination of plastic waste in the environment.”
Commercial scale production is a significant achievement, and the result of the company’s two-year exploration into the technical viability of creating circular polymers from waste plastics. Chevron Phillips Chemical is now working on scaling up its production of circular polyethylene to meet its ambitious production plans. That includes working with several proven suppliers of pyrolysis oil, the feedstock made from waste plastics, and pursuing certification for the new polyethylene through the International Sustainability and Carbon Certification Plus (ISCC Plus) approach using their internationally recognized mass balance certification methodology.
Sustainability technical manager, Ron Abbott, said, “All recycling methods have a role to play in reducing plastic waste and achieving the societal sustainability goals we all want. This advanced recycling technology allows us to recover hydrocarbons from plastic waste that have previously been difficult, or even impossible to recycle, enabling us to upgrade them into clean, safe circular plastics. We are excited to be at the forefront of this technology as we seek to implement sustainable solutions that cultivate a circular economy.”
Upon certification, Chevron Phillips Chemical intends to market its new circular polyethylene range under the trade name Marlex Anew Circular Polyethylene.
https://www.cpchem.com

TPE-BASED MIDSOLE ADDS MORE SPRING TO EACH STRIDE OF NEW RUNNING SHOE

A custom-formulated thermoplastic elastomer (TPE) from Teknor Apex Company has helped China’s ANTA Sports Products Limited to develop a running shoe that exhibits outstanding rebound resilience, enabling wearers to run for longer distances.

One of the world’s largest sportswear companies, ANTA collaborated with Teknor Apex to develop a high-dampening material for the midsole of a new line of running shoes. The midsole is a thick layer between the insole and outsole that is typically composed of a soft cushioning material. For its new running shoe, they collaborated to draw upon technology from outside the footwear industry to develop a midsole construction incorporating Monprene TPE. The companies carried out 40,000 running impact tests to identify the optimum solution that delivered the best rebound performance over extended periods of time.
The key property for this performance is rebound resilience, a measure of the energy returned to the runner in comparison with the energy applied for deformation of the midsole upon the impact with each of the runner’s strides. While standard midsoles on the market achieve 50% rebound, according to ANTA, this new midsole achieves a rebound of 70%. The reserved energy is transformed into running power, enabling the runner to go for longer distances.
“The collaboration between ANTA and Teknor Apex challenges conventional thought about running shoes by focusing on the resilience of the midsole, not just its cushioning property,” said Serene Cheng Sook Ee, Business Director for Teknor Apex’s Thermoplastic Elastomer Division. “The customized Monprene solution adds more spring back into each stride of the running shoe, and it also provides added comfort in ANTA leisure shoes.”
According to Teknor Apex, the customized Monprene is a 60 Shore A TPE that provides wrinkle-resistance, low compression set, tear resistance, and kink resistance. It exhibits excellent elasticity and remains flexible at low temperatures.
http://ir.anta.com / www.teknorapex.com

World’s first flame retardant aviation carpet with recycled PVB based binder developed

Anker, Devan and Shark Solutions teamed up to create the world’s first flame retardant aviation carpet using a recycled binder. Inspired by the knowledge and the needs of the aviation market, Anker motivated to achieve this new goal together. The PVB binder reuses laminated glass, from windshields and architectural/building glass, that otherwise would go to landfill.

German carpet manufacturer Anker is the first company to offer flame retardant carpets for aviation that are made with a recycled binder. In the search for a more sustainable binder, Anker discovered the PVB from Shark Solutions, a Danish cleantech company focused on giving a new life to post-consumer PVB. Properties of the aviation carpet with PVB as binder are the same as those of traditional non-sustainable carpets. The market has been looking for this type of solutions for a long time and market introduction has already started. Anker will introduce well known and special developed styles of aviation carpets with PVB and plan to take out traditional non-sustainable aviation carpets stepwise as soon as possible.
Shark’s PVB reuses laminated glass, from windshields and architectural/building glass, that otherwise would go to landfill. The non-toxic binder (no chlorine or phthalates) is fully recyclable and thus lives up to the future standards of the industry.
Textile innovator Devan Chemicals, known for its tailor-made flame retardant solutions, was called in to develop the flame retardant back coating, which is compliant with the Airbus and Boeing safety standards. “Based on many years of experience and competences in customer related developments, improving recycling rates is getting more and more important”, says Dirk Vanpachtenbeke, R&D manager Flame Retardants at Devan. “We are very proud that, together with Anker and Shark Solutions, we can contribute to this rising demand for products that meet the standards of a circular economy solution.”
In other news, Anker and Devan are already working on a new project, which includes Devan’s antimicrobial/viral-reducing technology. Recently, Devan published test results on the activity of their technology (BI-OME) against SARS-CoV-2 and other viruses. According to independent testing, BI-OME is proven to achieve 99% and higher virus reduction, including of SARS-COV-2, on samples before washing and retains 98.5% even after 25 wash cycles. This technology has been recognized with the 2020 European Technology Innovation Leadership Award by Frost & Sullivan.
www.devan.net

The new NR3006 nylon gloves – palm coated with flat nitrile

A better alternative to disposables for non-medical situations 
Aquila offer the benefits of low-cost hand protection in their NR3006 nylon gloves with nitrile coated palms, which may be frequently cleaned in use, and laundered between wearings. They provide a robust and comfortable, longer life alternative to disposable gloves for many general non-medical situations. Their light weight nylon liner allows the hand to breath and reduces fatigue while the flexible nitrile palms enable good grip and dexterity with chemical and abrasion resistance for a wide range of handling and personal interaction tasks.
Wearing gloves means no hand touching to reduce infection risks and reduced personal skin problems from frequent hand washing, plus the breathable qualities of the coating make them more comfortable than completely sealed disposables such as Nitrile, Vinyl or latex gloves. NR3006 gloves offer flexibility, with puncture and tear resistance in a light weight glove which is comfortable to wear for extended periods and permits sufficient sensitivity to serve in many cases as a cost and environment saving alternative to using many pairs of disposables.
The Aquila range of coated gloves includes different dips and finishes, such as latex, nitrile, sand – by dipping the whole glove or just the fingers and palm to achieve a balance between grip, protection, dexterity and all-day comfort.

Aquila NR3006 nylon gloves – palm coated with flat nitrile – a better alternative to disposables for non-medical situations

www.aquilaglove.com

System rationalisation and an Aluminium transition shake up the capsules industry

AMI Consulting has published its authoritative report mapping the global Single Serve Capsules industry. The report aims to support the development of robust participation strategies by equipping industry players and investors with a comprehensive understanding of scale of potential for future development, growth dynamics per system, market drivers and competitive pressures.
All compatible capsules (both plastic and Aluminium variants) accounted for over a third the single serve capsules market worldwide in 2020, a staggering increase of over 9 billion units in comparison with 2018. There is a clear trend towards rationalisation of systems, with a clear focus on Nespresso and Dolce Gusto in Europe and K-cup in the US. Those 3 systems account for 81% of the global market.
Smaller systems may still offer reasonable returns but have limited growth potential beyond home markets. To this end, virtually all proprietary systems fillers have now diversified their brand presence to accommodate Nespresso and Dolce Gusto compatible variants, either in-house or via contract-packing agreements.
Nespresso system is the biggest global capsules platform. In 2020, the production of original Nespresso (including VertuoLine and Starbucks Nespresso) was almost matched with the magnitude of Nespresso compatibles. This compatible system was the main contributor to growth, most via Aluminium packaged variants. Its original platform is struggling to sustain its previous dynamics. The deal with Starbucks, whereby Nestlé now fills and markets Starbucks branded Nespresso capsules, opened the door for global mainstream retail rollout platform to mitigate the risks.
The compatibles’ need for differentiation resulted in capsule material and barrier specification adjustments, impacting positioning. The (Nespresso) market is now in the process of dramatic transition from plastic to Aluminium. As a result, the industry has been gearing up to accommodate the change, both on the filling side – with investment in Aluminium filling lines and retrofits; and on the empty capsule supply side, whereby compatibles suppliers are having to diversify their portfolio to include Aluminium. There are very high barriers to entry with Aluminium, so the competitive context has been intense, and the ‘Aluminium game’ will determine new winners and losers.

Nespresso has put all the efforts in establishing the collection and recycling infrastructure for its used capsules. Following its open invitation in March 2019 to join in forces in its recycling scheme. Further milestone announced by them is an increase in material circularity with using 80% recycled Aluminium content.
Meanwhile, innovation in plastic capsules focuses on recycling-ready PP solutions, including polyolefin based lidding film. Provided that other materials in the multilayer structure do not exceed 5%, used capsules can in theory be recyclable in the PP stream.
 
In parallel, bio-resins have developed a meaningful presence in the value chain. Albeit their penetration is still small considering global volumes, the current market context is attractive and facilitating further developments.
 
www.ami.international

New HASCO slide units and core inserts

With many complex injection-moulded parts, undercuts or recesses cannot simply be demoulded in the main demoulding direction. Movable built-in components in the tool enable the injection moulded article to be removed from the mould without damage. A wide variety of different types of slide elements are used.

The new HASCO slide units Z18185/… open innovative ways of designing tools. The type of actuation enables a shape to be built up without complex and space-consuming bores for inclined columns for slide actuation and allows high force absorption.
The associated core inserts Z18186/… in the materials 1.2343 and 1.2360 with different hardness’s are available for individual contouring.
The slide units, which can be easily installed from the parting line, offer the largest possible contour area with the smallest possible installation space. The slides can be individually designed for demanding applications. The DLC coating on the slides guarantees the best sliding properties and a longlow-maintenance service life.
In principle, the compatibility of all components within the HASCO slide unit range is guaranteed.

A Next Generation Bioplastics Company to Become a Public Company

  • Danimer Scientific has entered into a definitive merger agreement with Live Oak Acquisition Corp. (NYSE: LOAK)
  • Pioneer in creating fully biodegradable and compostable bioplastics providing a cleaner, healthier, and environmentally responsible alternative to fossil fuel-based plastics
  • High-growth industry leader with blue chip customer contracts demonstrating large-scale demand for PHA-based biodegradable plastics
  • Institutional investors commit to invest $210 million at closing; including certain funds managed by affiliates of Apollo, Federated Hermes Kaufmann Small Cap Fund, and over $50 million from Live Oak affiliates

Danimer Scientific (“Danimer” or “the Company”), a next generation bioplastics company focused on the development and production of biodegradable materials, and Live Oak Acquisition Corp. (NYSE: LOAK) (“Live Oak”), a publicly-traded special purpose acquisition company, announced a definitive agreement for a business combination that would result in it becoming a public company. Upon closing of the transaction, the combined company will be renamed Danimer Scientific and is expected to remain listed on the NYSE under a new ticker symbol. It will continue to be led by Stephen E. Croskrey, current Chief Executive Officer.
 
Danimer Scientific is a pioneer in creating environmentally responsible and natural alternative solutions to traditional petroleum-based resins. The Company’s signature polymer, NodaxÔ PHA (polyhydroxyalkanoate), is a 100% biodegradable, renewable, and sustainable plastic produced using canola oil as a primary feedstock. NodaxÔ PHA is the first PHA polymer to be certified as marine degradable, the highest standard of biodegradability, which verifies the material will fully degrade in ocean water without leaving behind harmful microplastics. As a result, NodaxTM offers a better beginning-of-life and end-of-life cycle than any of today’s traditional plastics, eliminates the need for recycling and can replace the 80% of plastics that are never recycled or incinerated. It is currently producing and shipping NodaxTM at an industrial scale level from its existing facility in Winchester, Kentucky. The company has partnered with key plastics manufacturers and consumer products companies such as PepsiCo, Nestlé, Genpak, WinCup, Columbia Packaging Group and Plastic Suppliers Inc. as they transition a wide variety of plastic applications, including straws, food and beverage containers, flexible packaging, agricultural and medical applications, among others. Based on signed and pending contracts, the company is fully sold out of all production in its Kentucky facility and will use their increased capital base to significantly increase production, to meet the current and longterm demand of its customer base.
 
Danimer Investment Highlights:

  • Leader in the rapidly expanding bioplastic industry, which currently represents less than an estimated 1% of the global plastics market
  • Fully financed at closing of the merger to expand production capacity from 20 million pounds annually today to approximately 200 million pounds in 2025
  • Intense demand from existing blue chip multinational customers supports management revenue forecast of over $500 million annually in 2025, with significantly increased profit margins by scaling existing production facilities
  • Ownership of a portfolio of core patents purchased from Procter & Gamble in 2007, expanded to include numerous application-based patents, and now aggregating to more than 150 patents applicable in 20 countries
  • $890 million of equity, $385 million of cash and only $20 million of pro forma debt provide ample flexibility to support abundant long-term growth opportunities, including further capacity additions domestically and internationally, as well as strategic partnerships and acquisitions of complementary technologies
  • Highly experienced leadership team with long term tenure at the company and a board of directors with a proven record of creating shareholder value

 
“We are excited to partner with Live Oak and transition Danimer to be a public company,” said Stephen E. Croskrey, Chief Executive Officer of Danimer. “We are at an inflection point in our growth trajectory and this transaction will fuel the next phase of our rapid commercial expansion. Our research-based approach to creating environmentally responsible solutions has attracted a blue chip, multinational customer base and our partnership with Live Oak will allow us to further scale production to meet strong customer demand for our technology. We believe PHA has the ability to eliminate the pollution caused by single use plastics worldwide, a potentially remarkable achievement. We are well positioned to further expand our 100% biodegradable products to a wide range of plastic and specialty applications, with a long runway for profitable global growth.”
Rick Hendrix, Chief Executive Officer of Live Oak, commented: “Danimer represents a unique and compelling investment opportunity with take-or-pay contracted revenue from a blue-chip client base for fully bio-degradable plastic resin that addresses one of the world’s most significant environmental challenges. PHA adoption is benefiting from powerful tailwinds as the result of wide-spread corporate commitments and evolving consumer preferences for eco-friendly packaging solutions that address the worldwide problem of plastic waste. We believe Danimer is poised for rapid and sustained growth with a fully financed capacity expansion plan and proprietary customer applications.”
www.DanimerScientific.com / www.liveoakacq.com