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IBB Netzwerk GmbH will act as central contact point for bio-based nanomaterials in Europe

IBB Netzwerk GmbH will act as central contact point for bio-based nanomaterials in Europe

 
In the beginning of September 2021, the IBB Netzwerk GmbH became an official partner in the European project “BIOMAC” – the European Sustainable BIO-based nanoMAterials Community, here, the IBB assumes the interface function of a “Single Entry Point” (SEP) and mediates between interested customers wishing to have new products developed sustainably and more than 30 project partners from all over Europe who are putting together the new production processes. Goal of the project, which is funded with more than 14 million euros and coordinated by the Aristotle University of Thessaloniki, is to advance novel developments in the field of sustainable nanomaterials from plant-based raw materials and take them from laboratory project to operational prototype.
 

Due to their unique chemical and physical properties, nanomaterials find applications in a wide range of research fields and industries. In order to exploit their potential in a sustainable environment, the BIOMAC project was launched in January 2021. Polymers and nanomaterials derived from renewable raw materials are to be brought together to form innovative composite materials and find applications in five test cases from the agriculture, automotive, packaging, clothing and construction industries. 17 pilot production plants and 11 service partners cover the entire value chain in an open innovation test bed structure (OITB), from production and marketing to sustainability analysis. In the second year of the four-year project, an open call for applications will allow an additional five test cases to use the entire OITB for their bio-nanomaterial development.

The first and central point of contact for new and existing users of the test environment is the Single Entry Point, which is now represented by the IBB Netzwerk GmbH. In this role, the IBB mediates between project members and clients, evaluates applications and concludes contracts on behalf of all core project partners.  

The BIOMAC project’s open testing environment offers companies the unique opportunity to develop all aspects of their bio-nanoproduct development under one conceptual umbrella, from the laboratory level to the prototype. Users of the test environment profit from the expertise of partners from 12 European countries, including 11 SMEs, 3 large companies and 3 associations, as well as several renowned scientific institutions. With the IBB, BIOMAC has now gained an SEP with years of experience in national and international network management and a strong project focus on industrial biotechnology and sustainable economics.

 
A key aspect of the BIOMAC project is the evaluation of the OITB concept, its structure and the services offered via so-called test cases (TECs). In addition to the project’s internal TECs, the call for external proposals constitutes an important milestone of the second project year. The 2022 Open Call will therefore be an important save-the-date for companies who wish to take their sustainable bio-nanoproduct idea to the next level and would like to use the infrastructure, expertise and project management of this unique, open innovation environment free of charge.  
 

KRAIBURG TPE introduces new TPE for drinking water applications

KRAIBURG TPE introduces new TPE for drinking water applications

KRAIBURG TPE, the recognized global TPE manufacturer has developed a new TPE for drinking water applications with NSF/ANSI 61- compliance exclusively for the Asia Pacific market.

Ideal for a wide scope of drinking water applications

KRAIBURG TPE’s new TF8ONG-NTRL compound comes in one hardness, namely 80 Shore A with 0.95g/cm density. Its durability and flexibility make it suitable for typical drinking water applications such as tubes and hoses, elastomer pipe fittings, couplings, flexible pipe fittings, plumbing manifolds, and many others.

Low odor and flavor properties
Besides fulfilling the NSF/ANSI 61 testing standard under section 4 with cold water (23°C) and domestic hot water applications (60°C), TF8ONG-NTRL also meets the low odor, flavor and total organic compound (TOC) testing standards according to KTW under hot water application (60°C). In addition, the compound exhibits good adhesion with PP.

Global regulatory compliance
The compound does not have any curing and crosslinking material in it and meets the Regulation (EU) No. 10/2011 and US FDA CFR 21 (raw material conformity).

The TF8ONG-NTRL compound is available in natural color and can be processed via injection molding or extrusion.

THERMOLAST® H TPE for medical device applications

THERMOLAST® H TPE for medical device applications

Thermoplastic elastomers (TPEs) are gaining popularity in medical device applications due to their high purity, durability, recyclability, and other vital properties and features.

THERMOLAST® H is created to deliver high-quality material solutions, specifically for the Asia Pacific healthcare and medical device markets. It meets the Cytotoxicity ISO 10993-5, GB/T 16886.5, China GB 4806 – 2016, US FDA CFR 21, Regulation (EU) No 10/2011, and REACH and RoHS, as well as a variety of global food contact and medical standards.

Comfort and ease of use
Technology in medical devices must deliver user-friendliness and easy operation. In addition, they must also be ergonomically-driven for manual dexterity while ensuring control and comfort when using them.

KRAIBURG TPE’s THERMOLAST® H is the ideal material solution for medical equipment, thanks to its excellent haptics and soft touch surface. It can be used for buttons, handles, grips, and other medical device applications.

More benefits at hand
THERMOLAST® H series compounds have excellent compression and sterilizability when autoclaved at 121°C, EtO. They come in a variety of hardness, ranging from 30 to 90 Shore A, with optimizable processability. Moreover, the translucent compounds can be colored to achieve a variety of chromatic effects.

Industry interviews in the lead-up to the K 2022 trade fair “We need renewable raw materials”

Industry interviews in the lead-up to the K 2022 trade fair “We need renewable raw materials”

Interview with Dr. Markus Steilemann, CEO of Covestro AG

Mr. Steilemann, your company has made it its goal to completely replace crude oil as a raw material in the future. How do you intend to achieve this?
We are determined to fully gear Covestro towards the circular economy, which in particular means to keep the element carbon within the loop and no longer release CO2. We want to achieve this by no longer obtaining carbon from fossil sources such as crude oil, but from renewable resources, such as waste, biomass and even CO2 itself. This is a paradigm shift, a veritable raw material revolution, not only for the chemical and plastics industries, but also for numerous other climate-intensive sectors.

What role does energy supply play in closing the loop for plastics?
Here you are addressing the second core element for a resource-efficient circular economy. That means – in addition to renewable raw materials – we also need renewable energy. Covestro will gradually convert its sites worldwide to green electricity. In Germany, Belgium, and China, we have already secured wind and solar capacities from energy suppliers for this purpose. When I look at the entire German chemical industry, which wants to become climate-neutral by 2050, tremendous amounts of renewable energy will have to be produced at low prices in the future.

Plastics have a bad image, especially in Europe. Does this affect the business of a plastics manufacturer like Covestro?
The world is becoming more sustainable and more digital. For this reason, our high-quality plastics and plastic components are needed, and it’s why they are in demand. Take energy-efficient construction for example: here, the demand for insulation material is picking up significantly. We therefore expect demand for the important insulating foam ingredient MDI to rise more strongly in the coming years than previously planned, by an average of six percent. But many other important topics – from electromobility to digital infrastructure and renewable energies – would not progress without innovative plastics.

 

What can manufacturers do to improve the public image of their material?
I think that many industrial sectors should make one thing clearer in a trusting, empathetic dialogue with the general public, namely that humankind can only solve the numerous challenges it faces through future-oriented technology and suitable materials, of which plastic is clearly one example. On the other hand, of course, we must not only emphasise their benefits and necessity, but also address the drawbacks, that is the concern about the environmental impact of plastics.

And what can they do to reduce the underlying problem of large patches and swathes of trash in the oceans?
The pictures of huge swirls of waste, polluted beaches and dead sea creatures cannot fail to leave an impact on people. Things cannot and will not go on as they have been until now. First and foremost, we have to tackle the root of the problem. However, this root cause is not so much plastics per se, but rather the general handling of waste, which must change in many parts of the world. An international alliance of companies, the Alliance to End Plastic Waste, of which Covestro is a member, is tackling this problem. The partners also provide support for waste disposal and infrastructure development and want to enable local people to establish and expand good waste management, and they do so within the framework of a comprehensive circular economy.

A lot of research is currently being conducted in the field of chemical recycling. How complex is this process and what is the current status quo?
For many types of plastics, conventional mechanical recycling is reaching its limits. We will overcome these by chemically dissolving waste, breaking it down into its molecules, and using these in turn to form new molecular chains and new plastics. This is the only way to recycle plastics on a large scale. Of course, this is still a long way off. The first step is to enhance the technology and test it on an industrial scale. Covestro, for example, has been operating a pilot plant since the beginning of 2021, in which we are advancing a ground-breaking new process for the chemical recycling of soft foam for mattresses. If it catches on, it could mark a turning point, meaning mattresses would no longer need to be incinerated or deposited in landfills.

A functioning circular economy also needs a sensible political framework. What do you expect from the new federal government here in Germany?
First and foremost, I expect the coalition agreement to realise their promise to make the expansion of renewable energies a central project of the government’s work. The snail’s pace at which things have progressed over the previous years would drive anyone to despair. But I’m an optimist though, and that also extends to the coalition partners’ other plans, which coincide with my wishes and those of our industry for a more streamlined state, a digital revolution, a modern infrastructure and much more besides. We’ll take the coalition government at their word: dare to bring about more progress. Whatever the case, the chemical industry will certainly be on board.

Video statement by Dr. Markus Steilemann: https://vimeo.com/650065143

THE WORLD´S FIRST BIO-ATTRIBUTED VINYL GLOVES

THE WORLD´S FIRST BIO-ATTRIBUTED VINYL GLOVES

Jokasafe is the first vinyl glove manufacturer to launch a new collection based on highly sustainable BIOVYN ™ vinyl.

Designed for demanding professional applications, all Jokasafe® products use high-quality European vinyl and are extremely durable, offering superior protection against chemicals and mechanical abrasion as well as extreme weather conditions.

As part of its sustainability strategy, Jokasafe will launch its new glove collection Jokasafe® – bio-attributed vinyl gloves in early 2022.

Developed by INOVYN, Europe’s leading vinyl producer, BIOVYN™ is a next generation vinyl made using 100 % renewable feedstock. By replacing its current fossil vinyl feedstock with BIOVYN™, Jokasafe will reduce its carbon footprint in the form of a significant reduction in greenhouse gas emissions. Further-more the improvement does not require any changes to Jokasafe’s production processes.

“We are delighted to be working in collaboration with INOVYN to develop our new range”, says Jussi Virtanen Production and R&D Manager of Jokasafe. ”This latest range combines the quality and performance for which we are renowned with superior sustainability credentials demanded by our customers as we move towards a carbon neutral future.”

https://www.jokasafe.fi/

APK AG receives EuCertPlast certification

 APK AG receives EuCertPlast certification

Merseburg site certified to treat waste from plastic films

In April 2021, the renowned recyclability certifier ARGE cyclos / HTP audited APK’s recycling facility in Merseburg for conformance with the EuCertPlast certification scheme. The audit focussed on the suitability of APK’s plants for the recycling of post-consumer waste from plastic films as well as of waste from PE/PA multilayer film production. All test requirements were successfully fulfilled and in July 2021 ARGE cyclos / HTP awarded APK the official EuCertPlast certificate. “This certificate is extremely important to us, as we see a growing number of brand owners and plastic converters across Europe requesting EuCertPlast as certification standard”, noted Florian Riedl, Director of Business Development at APK AG. “The certificate provides third-party-verified proof to our customers that we are able to valorise post-consumer plastics in our plant and that we do so with respect for the environment”.

 

Newcycling® technology by APK

Newcycling®, APK’s dissolution recycling process, can easily separate the different polymers found in multilayer plastic packaging – deemed non-recyclable until now – and transform the target polymer into re-granulates with close to virgin properties. Dissolution recycling is an advanced physical recycling technology. Building on a mechanical pre-treatment, it adds a solvent-based process step, during which the target polymer is dissolved, separated, and purified. Contaminants, such as pigments, printing inks, organic residues, or additives, are removed. The Newcycling® technology can treat waste from PE/PA multilayer film production as well as post-consumer plastic film waste from household collection.

 https://www.apk-ag.de/

GLOBAL PLASTIC PACKAGING MANUFACTURER SELECTS KANSAS CITY FOR NEW FACILITY

GLOBAL PLASTIC PACKAGING MANUFACTURER SELECTS KANSAS CITY FOR NEW FACILITY

The ALPLA Group, a global packaging solutions manufacturer and recycling specialist headquartered in Hard, Austria, announced that it has selected the Kansas City region for its new 23,000-square-metre manufacturing plant.

In its new manufacturing plant in Kansas City, ALPLA will produce injection-moulded products such as closures.

In a facility located at the Blue River Commerce Center in Kansas City, Missouri, the regional organisation ALPLA Inc. will create 75 jobs while continuing to invest in the city over the next several years.

 

We are excited about our new Kansas City site, which represents a key element of our growth strategy and our continued commitment to the expansion of our injection-moulding capabilities,’ stated James Rooney, Managing Director, ALPLA North America. As one of the global leaders in packaging solutions, the site will enhance ALPLA’s scope of innovation and facilitate the demand of recent business.

 

The new addition in Kansas City will be ALPLA’s fourth site in Missouri and the first dedicated to injection moulding. As such, ALPLA Inc. will utilise cutting-edge technologies to produce innovative packaging systems, bottles, caps and injection-moulded parts for a wide range of industries. Led by Cushman & Wakefield, the project is slated to begin in late 2021, with a completion date in the fourth quarter of 2022. 

 

‘ALPLA’s decision to grow in Missouri demonstrates our state’s ability to support companies with our highly skilled workforce, affordable business costs and unmatched logistical advantages,’ said Governor Mike Parson. ‘We are home to global leaders across various industries, and we take great pride in providing companies like ALPLA with a solid foundation to ensure their success in Missouri.’

 

The company cited the Kansas City region’s central location and strong community relationships as key drivers for the decision.

‘The Kansas City region’s strengths in manufacturing and availability of skilled talent will allow ALPLA to experience continued growth in manufacturing, furthering the company’s position as a leader in packaging solutions,’ said Tim Cowden, President and CEO, Kansas City Area Development Council.

 

The Kansas City Area Development Council is proud to have worked with a number of regional partners in attracting ALPLA Inc. to the Kansas City area, including the State of Missouri; Missouri Partnership; Port KC; City of Kansas City, Missouri; Economic Development Corporation of Kansas City; Cushman & Wakefield – Joe Accurso, NorthPoint Development, Evergy, Spire and KC SmartPort.

A Colorful, Sustainable Solution for 3-D Printing

A Colorful, Sustainable Solution for 3-D Printing

Researchers at Pacific Northwest National Laboratory (PNNL) have developed seaweed-based inks and materials for developing colorful 2-D and 3-D shapes and models.

The innovation is called ArtSea Inks and Materials. The set of vivid inks—think a futuristic upgrade from yesteryear’s eight-pack of Crayola crayons—was developed using seaweed solutions bolstered with pigments that give it a lustrous finish. ArtSea Inks and Materials don’t require high heat or unsustainable fossil fuel-laden plastic materials to produce non-toxic, durable structures.

The roots of ArtSea Inks and Materials began with biodetection in mind—specifically, rapid detection and characterization of biological threats—using a combination of strengths in 3-D printing, material design, tissue engineering, and host response.

“We’ve matched this expertise with the concept of 3-D printing so we could, for example, develop a novel 3-D printed human tissue array to study how harmful microbial pathogens can affect the tissue,” said Anne Arnold, the researcher who led development of ArtSea Inks and Materials. An example of such a pathogen is Bacillus anthracis, the causative agent of anthrax and influenza.

Beyond biodetection, the team soon discovered that ArtSea Inks and Materials could be used for a wider array of purposes, such as creating art, providing models for science, technology, engineering and mathematics use, or developing 3-D printed medical models.

“We’ve discovered it’s a very versatile innovation that reaches beyond biodetection,” said Sara Hunt, PNNL commercialization manager. “The technology can be extended to larger medical corporations, schools, even the ‘DIYers’ who enjoy making their own creations.”

 

ArtSea Ink and Materials, developed using a PNNL internal funding program that is designed to foster innovation and creativity

ArtSea Inks and Materials are referred to as “bioinks” because they are made from alginate, a low-cost, widely available, and non-toxic sodium salt extracted from brown seaweed. The material forms a stable gel without the need for excessive heat.

To create the bioink, the scientists infuse the pigments, called mica colorants, into the algal extract—imparting vivid colors.

The algal/mica combination is dissolved in water and then combined with a solution of calcium chloride. The positively charged calcium ions meld with negatively charged portions of various polymer strands, forming a viscous tunable “gum” that offers a balance of stiffness and workability to form stable 3-D structures.

 

The solution is then extruded from a syringe-like applicator to form colorful, finely detailed 2-D and 3-D structures. It eliminates the need for complex software or hardware maintenance of a 3-D printer.

The bioinks also can be formulated to any color, including metallic and pearlescent colors, as well as glow-in-the-dark inks. ArtSea Inks and Materials can be used to create representations of biological materials and models as well as incorporate mammalian and bacterial cells into the bioink. The results, for example, could provide structures that illuminate the lantern of a firefly’s abdominal region for studying the internal workings of that species or depict different regions in a human brain for anatomy lessons in high school science classes.

https://www.pnnl.gov/

XSYS joins SOMA webinar to demonstrate sustainability and cost benefits of Expanded Gamut Printing

XSYS joins SOMA webinar to demonstrate sustainability and cost benefits of Expanded Gamut Printing

The webinar will explore how Expanded Gamut Printing (EGP™) can help reduce the environmental impact of packaging production and improve Overall Equipment Effectiveness (OEE)

 

Stuttgart, Germany – 26 October 2021. XSYS has announced its participation in a webinar hosted by press manufacturer SOMA on November 2, 2021. Entitled “Print efficiently and eco-friendly”, the webinar will show converters how they can boost productivity and sustainability by implementing EGP™ methodology in their workflow. Along with technical presentations, attendees will also watch a live print job and learn about the press modifications needed for successful EGP™ printing.

 

XSYS Product Manager Simon Top will give a key presentation of the complete EGP™ solution and discuss the value proposition of XSYS, which focuses on print quality, sustainability and costs. A print sample produced by XSYS in cooperation with SOMA, with prepress specialist Marvaco and with Flint Group Packaging Inks will demonstrate the high-quality printing and improved eco-efficiency that can be achieved with EGP™.

 

“The exceptional print results and obvious cost savings clearly validate the sustainability of EGP™ technology and proves the power and versatility of our nyloflex® plates, ThermoFlexX imaging with Woodpecker micro-surface screening, Catena-E exposure and nyloflex® Xpress Thermal Processing technology. At XSYS we provide everything in a single solution. In addition to our products, we are staffed with a great technical service that has expertise in prepress and in the pressroom, and that offers quick remote service support and on-site support. The upcoming webinar will show how to take full advantage of this comprehensive solution,” says Stephan Reis, Global Marketing Director at XSYS.

 

Developed by Marvaco, EGP™ is an innovative solution for flexographic printing that relies on a fixed set of inks – usually CMYK with orange, green and/or violet plus optional white – to produce spot colors and print high-quality flexo in a more efficient, climate-friendly and cost-effective way. By eliminating pre-mixed spot colours from the process and allowing the ink to stay in the print stations between jobs, significant savings can be achieved. This method requires only the printing plates to be replaced during job changeovers, which results in less ink and substrate waste, and with increased press uptime.

 

Originally designed with 25 spot colors, the print sample to be shown has been converted to six-color EGP™, CMYKO plus white. SOMA will print on an OPTIMA2 CI flexo press using nyloflex® XAH Digital plates with Woodpecker Sharp and Woodpecker Nevis screens that have been processed in a nyloflex® Xpress Thermal Processing System by XSYS. Because it delivers consistency in quality and stability during printing, the nyloflex® Xpress system reduces harmful VOCs and processes plates in less than one hour. This thermal plate processing system has proven to reduce energy bills by up to 94% compared to solvent platemaking.

 

EGP™ certified inks will be supplied by Flint Group Packaging Inks. Designed with the environment in mind and developed to promote circular economies in flexible packaging, ZenCode delivers high-quality products that enables converters to meet stringent packaging regulations.

 

“At XSYS, we continue to work closely with other leading industry partners to develop solutions that enable printers to balance environmental commitments with their desire to grow their businesses and increase productivity,” says Reis. “EGP™ is also a fantastic solution for brand owners who want to improve sustainability and meet the rise in consumer demand for greener products.”

 

To register for the webinar, please follow this link: soma-eng.com/egpwebinar

Alfater XL® 4FC series meets toy safety standard DIN EN 71-3

Alfater XL® 4FC series meets toy safety standard DIN EN 71-3

 

Materials that are used in sensitive areas such as the food and toy sectors usually have to fulfill numerous standards and special regulations. With the Alfater XL® 4FC series, MOCOM has a natural colored TPV solution for such regulated applications. The Alfater XL® 4FC series is compliant with the toy standard DIN EN 71-3: 2019-08, category III and  also fulfills the relevant food contact requirements according to FDA, EU as well as the German BfR. The series is also free from PVC, phthalates and bisphenol A. Easy coloring, a low emission level and excellent recyclability complete the property profile of the Alfater XL® 4FC series. In addition, the very good adhesion to polyolefins (e.g. PP) allows 2K applications and products with a “soft touch”-feel in sensitive and regulated areas.

https://www.mocom.eu/