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Innovative Recycling to Combat Plastic Waste

Innovative Recycling to Combat Plastic Waste

  • Covestro drives forward technologies for recycling
  • Co-founder of planned research center for the chemical industry

In view of the upcoming UN conference which aims to develop a legally binding agreement on plastic pollution, Covestro is emphasizing the need for more innovative recycling technologies, required to boost the currently low recycling rates of used plastics. Covestro has already achieved success with the development of its novel chemical recycling. In addition, the company plans to establish a global research center for processing plastic waste together with six other chemical groups.

In Paris, from May 29 to June 2, another round of international negotiations (“INC-2”) will focus on drafting a global agreement against plastic waste pollution, which should be in place by the end of 2024. The international community initiated the process in spring 2022 at the United Nations Environment Assembly. According to the Organization for Economic Cooperation and Development (OECD), around 22 million tons of plastic waste, including microplastics, enter the oceans and the environment each year1. Without countermeasures, the annual amount could double by 2060.

“Resource consumption is on the rise and mountains of waste are growing – with negative consequences for the environment and climate. We urgently need to take countermeasures here and fundamentally change consumption habits and production patterns,” emphasizes Dr Markus Steilemann, CEO of Covestro. “We need to make the circular economy a reality, and recycling is crucial here, in addition to the production of long-lasting and resource-conserving products. Covestro can and wants to play a central role in this.”

Joint research center for processing plastic waste

Currently, the global recycling rate of plastic waste is only nine percent2. But with more recycling on an industrial scale, one study suggests that nearly 60 percent of plastic production could be met by recycled materials by 2050, reducing petroleum consumption by 30 percent3. This is where the World Economic Forum comes in, through its Low Carbon Emitting Technologies initiative, which promotes collaboration on a global scale to accelerate the development of low carbon emitting technologies for chemical production, including processing plastic waste. Seven international chemical companies, including Covestro, have signed a collaboration agreed to establish a research and development center together with the Dutch research institute TNO. Initial work will focus on the sorting, cleaning and conditioning of plastic waste to make it suitable for subsequent recycling technologies.

One key problem is that some types of plastic cannot be recycled, or can hardly be recycled at all. That is why Covestro is pushing the development of chemical recycling as an additional method. This involves breaking down used plastic into its chemical components so that new material can then be produced from these molecules.

Breakthrough for mattress foam recycling

Covestro has achieved a technological breakthrough for the chemical recycling of soft foam for mattresses. So far, around 40 million of these end up in waste incineration plants or landfills each year in the European Union alone4. With the new “Evocycle CQ-Mattress” process, the two central foam components can now be recycled. At the company’s Leverkusen site in Germany, this process is being further developed in a pilot plant with the prospect of industrial use.

The chemical recycling of rigid foam for insulating buildings and refrigeration appliances is the focus of a Europe-wide research project CIRCULAR FOAM initiated in 2021 and coordinated by Covestro. Here, 22 partners from nine countries are working together. If the material cycle can be closed, around one million metric tons of waste and three million metric tons of CO2 emissions per year could be saved in the European Union from 2040.

In order to also improve the recycling of food packaging made of paper and cardboard, Covestro has been offering a new development on the market since May 2023. For this purpose, the company has developed a special coating material that, unlike conventional coatings, can be recycled together with the packaging. It is also produced itself in the spirit of circularity – with raw materials that are partly based on plants.

www.covestro.com

 

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EcoBell4: Efficiency of Up to 98% Saves Significant Amounts of Paint and Rinsing Agent

EcoBell4: Efficiency of Up to 98% Saves Significant Amounts of Paint and Rinsing Agent

Dürr is setting new benchmarks in sustainable production with its new EcoBell4 atomizer family. The innovative application technology achieves up to 98% efficiency for clear coat application. It reduces paint loss and rinsing agent consumption by 50% during color changes, or up to 91% in combination with the EcoProBooth modular paint booth concept. The unique 4-main needle technology and process parameter changes make improvements for paint application possible.

Higher paint application efficiency reduces material, resources and energy consumption for a more sustainable production process. With the latest atomizer generation EcoBell4 Pro Hu with direct charging and EcoBell4 Pro Ux with external charging, Dürr is scaling new heights. For clear coat application, the Dürr atomizer achieves application efficiencies of 95 to 98 percent according to DIN EN 13966-1.

The following process parameters optimize the atomizer’s paint application efficiency: The speed and spray distance are significantly reduced to enhance the impact of the high voltage while maintaining a high paint flow rate. In addition, the shaping air is reduced to a minimum and the high-voltage control is adjusted. Dürr is testing the implementation of this painting process in a concrete automotive paint shop in collaboration with interested OEMs. Existing systems have the potential for retrofitting too.

How the measures impact the process:

Reducing the shaping air volume to a range of 90 and 200 standard liters per minute achieves a gentler spray jet. Together with a reduced bell disk speed, energy consumption is reduced. Simultaneously, more paint reaches the body when the spray distance is decreased to approximately 100 millimeters. Two factors contribute to this effect: firstly, a less dispersed spray pattern, and secondly, an enhanced electrical field between the bell disk and body surface, which optimizes the utilization of electrostatic force via a constant voltage. Consequently, the atomized paint more effectively reaches the body instead of being lost in the booth air. A paint outflow rate of up to 400 milliliters per minute can be obtained to achieve the required layer thicknesses within the given cycle time. As a result, the EcoBell4 Pro Hu with direct charging reaches up to 98% efficiency for clear coat applications.

Utilizing the EcoBell4 Pro E atomizers with external charging for exterior painting yields a notable efficiency boost for base coat application, elevating it from 75 to 78% compared with the predecessor model EcoBell3. The EcoBell4 Pro Ci atomizer for interior painting continues to achieve unrivaled high efficiencies of up to 70%. By fostering partnerships with OEMs and paint suppliers in Dürr’s technical center, additional opportunities emerge to enhance the efficiency and quality of paint application.

Fast color changes reduce paint and rinsing agent consumption

In addition to advancements in the painting process, technical innovations in the design elevate the EcoBell4 atomizer generation to a new level of quality. This new generation enhances flexibility and efficiency for a more sustainable painting process. The EcoBell4 carries out color changes more quickly than any other high-speed rotary atomizer on the market. This is because the patented 4-main needle technology not only saves time but reduces paint and rinsing agent consumption, as well as VOC emissions.

Here’s how the principle works: Three of the four main needles are reserved exclusively for the most frequently used colors. All other colors go through the fourth main needle. Real-world evidence from the automotive sector shows that more than 50% of bodies are painted in the three most frequently used colors.

The technology leverages this fact and provides the three colors permanently via the main needles, which are located directly behind the bell disk. When a color change is due, the system can switch to another main needle within four seconds with no need to rinse and clean the channel. This reduces both paint loss and rinsing agent consumption associated with color changes. If a less frequently used color is requested, it can easily be primed via the fourth channel while one of the three other needles still applies a main color. This means that
each color is available for the next body within a very short timeframe.

Additional savings with the new paint booth concept

Compared with the predecessor model EcoBell3 (1C), paint and rinsing agent consumption is reduced by 51% in the conventional line setup. This is good for the environment and minimizes process costs. The new atomizer generation is efficient and sustainable in combination with the EcoProBooth. As interior and exterior painting can be performed within a single booth, not only are the color change times shorter but handling times are also lower when compared with the line concept.

The universal atomizer EcoBell4 Pro Ux is a perfect match for the EcoProBooth, suitable for interior, exterior, and metallic painting applications. It utilizes a unified bell disk/shaping air ring system and an external charging system for all three painting tasks.

Combining the EcoBell4 Pro Ux and EcoProBooth can result in savings of up to 91% during color changes by reducing paint loss and rinsing agent consumption. “This is a huge step. Our model calculations are based on a paint shop that uses 24 colors and coats 30 bodies an hour, 230 days a year on a three-shift basis. The amount of paint saved would be enough to paint an additional 15,600 bodies,” says Frank Herre, Head of Application Technology Development at Dürr.

Just four robots reduce color change and handling times

The system includes up to four main needles, which meets all painting needs ranging from the 4x1C solution for base coats to the 3x2C solution for clear coats. Dürr offers ten versions of the EcoBell4, suitable for all exterior and interior painting applications with direct or external charging. For the first time, the product family includes a basic version for standard applications and a pro version for special processes such as 4x1C or 3x2C.

The flexible universal atomizer EcoBell4 Pro Ux.

www.durr.com

 

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Krones Opens Another R&D Center for Ideas of the Future

Krones Opens Another R&D Center for Ideas of the Future

  • Krones has opened another center of
  • A new Process Technology Center was inaugurated in early May at the company’s headquarters in Neutraubling.
  • In the Process Technology Center, customers can take their products to a new level, using ultra-small production batches to develop, compare and optimise recipes, processes and parameters.

Just a few years ago, Krones’ subsidiary Steinecker opened a technology center in Freising where customers can create and test recipes for beer and plant-based drinks. Now, the group is setting another important milestone in the evolution of beverages and processes. In early May, at the company’s headquarters in Neutraubling, a fully-equipped R&D lab was officially inaugurated and dubbed the “Process Technology Center”.

The new Process Technology Center is designed to support Krones customers in their product development processes and meet the flavour demands of the global markets. It makes no difference whether the customer already has a finished recipe for a future product or is still at the start of the product development journey and would like to leverage Krones’ expertise for those first steps.

Krones itself will use the new technology center to more closely analyse the effects of various process parameters on different products. The results will then go into further developing and refining Krones machines and lines.

Expertise for process technology and water design

The technology center is divided into two sections: process technology and water design. On the process technology side, various process and treatment steps can be realistically simulated on a pilot UHT system. That makes it possible, for example, to compare the thermal impact of indirect heating using a shell-and-tube heat exchanger versus direct heating. For this, customers can choose between two processes: steam injection and steam infusion. For other trials, the facility is also equipped with systems for mixing, flash pasteurisation, deaeration, homogenisation and filling. The results are then evaluated in-house, for example in Krones’ own microbiological and chemical testing labs.

Optimising the flavour profile of water

In the field of water design, customers can fine-tune the flavour of their water by adding just the right amounts of minerals and flavour compounds. The technological possibilities include deaeration, carbonation, electrodeionisation, ionisation, mineral dosing and filling.

A water sommelier provides support throughout the trials. Customers also have access to Krones’ extensive network of experts, with engineers in a variety of disciplines, including food and process engineering, to collaborate on transforming product ideas into real products.

www.krones.com

 

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Sidel Showcases Its Complete Line Solutions at Saudi Print & Pack 2023 for the First Time

Sidel Showcases Its Complete Line Solutions at Saudi Print & Pack 2023 for the First Time

Sidel, a leading global provider of packaging solutions for beverage, food, home, and personal care products in PET, can, glass, and other materials, will be attending Saudi Print & Pack 2023 from 12-15 June.

Visitors to Sidel’s stand in hall 4, booth 4A-404, at the Riyadh International Convention & Exhibition Centre in Saudi Arabia, will learn about Sidel’s best-in-class equipment, extensive expertise, and references across the region.

Throughout the event, Sidel will be highlighting its complete line solutions for the packaging of products within the water, carbonated soft drinks (CSD), juice, nectar, soft drinks, isotonics, teas (JNSDIT), liquid dairy products (LDP), and food, home and personal care products. Those in attendance will learn how Sidel’s leading packaging equipment has the potential to shorten lead times for customers, enabling new products and formats to be taken to market quickly in line with changing consumer demands. Visitors will also discover Sidel’s award-winning packaging design and innovative digital solutions which ensure the highest levels of efficiency and sustainability. Beyond these topics, Sidel will also deliver insight into its services which guarantee and improve performance throughout a solution’s lifecycle, offering optimum flexibility and reliability to maximise equipment uptime.

With many reference installations across the Middle East, such as Health Water Bottling Company, Oman Refreshment Company, and Mai Dubai, visitors to the stand will be able to see Sidel’s technology in action, including the fastest PET complete line in MENA, through a film demonstration of the 86,000 bottle-per-hour (bph) Super Combi solution at UAE-based company Mai Dubai. Sidel has also established a strategic alliance with automated and integrated intralogistics solutions specialists E80 Group. This partnership, in turn, provides expertise in inbound packaging, warehousing, and logistics to provide complete support to customers.

“Sidel’s leading equipment, coupled with its extensive expertise, is already being utilised to great success by manufacturers within the food, beverage, and home and personal care markets across the Middle East,” said Vedat Guler, Sales Director Middle East, Sidel. “As the Kingdom of Saudi Arabia continues to grow, Sidel is perfectly placed, and ready, to serve the market and support regional brands.”

Saudi Print & Pack 2023 is the largest annual event in Saudi Arabia, bringing innovation and sustainability to the plastics and petrochemicals industry in the Kingdom for the 18th year. As the economic hub for the entire region, distinguished by the development of specialist sectors including oil, energy, medicine, and information technology, Sidel is focused on highlighting how its equipment, expertise, and services can support the economy’s diversification via its local food, beverage, and home and personal care manufacturers.

 

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The Plastics Economy of the Future Will Be More Circular Than Ever, Agree Speakers at the 12th GPCA Plastics Conference

The Plastics Economy of the Future Will Be More Circular Than Ever, Agree Speakers at the 12th GPCA Plastics Conference

The plastics economy of the future will be more circular than ever, agreed speakers at the Gulf Petrochemicals and Chemicals Association (GPCA) Plastics Conference taking place in Al Khobar, Saudi Arabia from 14 to 15 May 2023. Now in its 12th edition, the conference is being held under the theme ‘Investing in New Value Creation: A Sustainable Transformation’.

To win in the plastic economy, GCC countries must create global closed loop supply chains and material marketplaces. They must invest significantly to build world-scale recycling infrastructure, acquire circular or recycling assets and supply chain capabilities, and focus on customer driven sustainability initiatives. Finally, regional economies must continue to proactively shape global and regional standards and policies in order to build a regulatory environment that supports the circular economy, speakers said.

GCC countries have the untapped potential to develop the plastic recycling industry – both mechanical and chemical recycling – and can reap significant socio-economic benefits, with plastic recycling estimated to create around 1,500 direct jobs and have a USD 650 million GDP impact 1 per metric ton. Advanced recycling technologies are providing solutions that serve the dual objective of regulators and customers for greenhouse gas (GHG) abatement.

Policies and advanced technologies will be at the heart of setting the framework for economics and successful circular business models, speakers agreed. Increased plastics “policymaking” and goal setting by stakeholders will help in the push towards a circular economy. At the same time, supporting policy and accelerated scaling of assets will be needed to drive change and address trade-offs to carbon emissions.

Setting the scene on day one was Khalid Sultan Al-Kuwari, CEO, Q-Chem and Vice-Chairman, Plastics Committee, GPCA, during the welcome address at the conference. His speech was followed by an inaugural address by Eng. Ali bin Saeed Al-Ghamdi, CEO, National Center for Environmental Compliance, titled ‘The road ahead – Towards an implementable international instrument on plastic pollution’. A strategic panel featuring Harith Al-Qurtas, Chief Advisor, Ministry of Industry and Mineral Resources, Saudi Arabia, and Martyn Tickner, Chief Advisor,
Circular Solutions, Alliance to End Plastic Waste, discussed the holistic approach needed to build global plastic governance.

Delegates will return for another jam-packed conference program tomorrow to hear from Nadia Al Hajji, CEO, PIC and Vice-Chairman, Plastics Committee, GPCA, who will deliver the opening remarks, as well as some of the industry’s leading authorities about the macroeconomic trends and their impact on the plastic industry.

Dr. Abdulwahab Al-Sadoun, Secretary General, GPCA, commented: “The GCC region is currently among the least affected regions by plastic pollution in the world and with low levels of municipal plastic waste volume. Nevertheless, the region is home to significant hydrocarbon reserves and is a major producer and exporter of petrochemicals that are used to produce plastic. As such, the GCC countries have a responsibility to take action to address the negative implications of plastic waste and pollution, both domestically and globally.

“The 12th GPCA Plastics Conference opens its doors in Saudi Arabia today to facilitate knowledge sharing and meaningful discussion on how the region can advance action on plastic waste management. Moving to a circular economy will require an enormous effort, collaboration, infrastructure investment and advanced technology adoption, but most of all it will require a culture shift from our existing take-make-dispose approach to a more circular economic and business model that lays the foundations for a more sustainable future for our industry, our communities and the planet.”

Later this afternoon, the conference will host the CIRCUL-A-THON challenge launched by SABIC and Plug and Play to engage with creative and visionary designers in the quest to find solutions facing the future of circularity. The challenge focuses on industrial designs for real-life products having ease of reuse and recyclability of plastics throughout their life cycles.

To learn more, please visit: https://gpcaplastics.com/

 

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BASF’s Coatings Division Appoints Heads for Global Business Units

BASF’s Coatings Division Appoints Heads for Global Business Units

Effective August 1, 2023, the Coatings division of BASF will implement global units for its Automotive OEM Coatings Solutions and Automotive Refinish Coatings Solutions businesses. With the new organizational setup, BASF better serves its global customers who increasingly ask for global support and services.

Patrick Zheng Yu Zhao will take charge of the new Global Automotive OEM Coatings Solutions business unit, based in Hong Kong. Prior to this role, he was Senior Vice President at Coatings Solutions Asia Pacific. Zhao started his career atBASF in 1999 within the Polyurethane business and held various positions across different divisions. He has an MBA degree from Donghua University and a bachelor’s degree in Polymer Science from East China University of Science and Technology.

Chris Titmarsh will assume responsibility for the new Global Automotive Refinish Coatings Solutions business unit, located in Münster, Germany. Most recently, he was Senior Vice President Automotive Refinish Coatings Solutions EMEA, based in Germany. Titmarsh studied Chemistry from 1992 and completed his postgraduate studies of Business Management in 1999. In 2006, he started his career at BASF as a polymer research chemist. He held various positions in marketing and business management before moving to the Asia Pacific Automotive business located in Hong Kong in 2015.

Frank Naber will assume responsibility for the Global Surface Treatment business unit, which operates under the Chemetall brand, in Frankfurt, Germany. In this position, he succeeds Christophe Cazabeau who will prepare for a new assignment.

Prior to this role, Naber was Senior Vice President at Automotive OEM Coatings Solutions EMEA. He studied business administration at the University of Münster and began his career at BASF in 2004. He worked in various regional and global roles in the Polyurethane division in Germany and Belgium. In 2012, Naber joined the Coatings division, where he took on various account and business management functions in the Automotive OEM Coatings business unit in Münster and Hong Kong.

www.basf-coatings.com.

 

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Bunting at Plastics Recycling World Expo 2023

Bunting at Plastics Recycling World Expo 2023

The effective separation of ferrous and non-ferrous metal is a key stage in the successful recycling of plastic and plastic containers. On stand B929 at the Plastics Recycling World Expo Europe (14-15 June, Messe Essen, Germany), Bunting is displaying and discussing proven metal separation technology including FF Drawer Filter Magnets and Eddy Current Separators.

Bunting is one of the world’s leading designers and manufacturers of magnetic separators, eddy current separators, metal detectors and electrostatic separators. The Bunting European manufacturing facilities are in Redditch, just outside Birmingham, and Berkhamsted, both in the United Kingdom.

The Plastics Recycling World Expo brings together professionals from across the plastics recycling industry for two days of networking, knowledge sharing, and innovation. The two-day program of technical presentations, seminars, and industry debates is supported by an exhibition showcasing technology developed by leading companies in the plastic recycling industry.

Secondary plastic, whether post-consumer or generated internally, commonly contains metal contamination. Such metal damages equipment such as granulators, extruders and injection moulding machines. Bunting has developed a wide range of equipment to detect and separate such metal and prevent costly wear and repairs.

Magnetic separators attract and separate ferrous metals, with a range of designs tosuit specific installations and applications. The FF Drawer Filter Magnet is an industry standard for the plastics sector, featuring ultra-strong Neodymium Tube Magnets, mounted in a grid formation, to attract and securely hold even the smallest and weakest magnetic particles. These are easily installed above injection moulding machines and prior to granulators.

Drum Magnets and the HISC or SSSC Separators, also featuring ultra-strong Neodymium magnets, continually and automatically remove ferrous metal from shredded or granulated plastic waste. Such separators commonly operate in conjunction with Eddy Current Separators, which separate large and small non-ferrous metals such as aluminium. The Bunting range of Eddy Current Separators includes designs focused on separating small, millimetre-sized non-ferrous metals.

Whilst magnetic separators separate the bulk of metal contamination, metal detectors focus on finding and removing lower levels of smaller metal contamination. The quickTRON range of gravity free-fall metal detectors detect and separate metal present in granulated plastic, often directly after the FF Drawer Filter Magnet as seen in Metal Cleaning Systems. Pipeline Style Metal Separators (pTRON) detect and then reject any kind of metal from an enclosed pipe system.

Recent projects include the installation of a Metal Separation Module (Drum Magnet and Eddy Current Separator) at HML Recycling (Accrington, UK) for a new line recycling perfume bottle tops. The shredded plastic tops are contaminated by ferrous and non-ferrous metal, which is separated on the module.

“The Plastics Recycling World Expo brings together all the leading plastics recyclers and equipment suppliers,” said Bradley Greenwood, Bunting’s European Sales Manager. “Discussing the metal contamination problems experienced by recyclers helps us understand the challenges and either propose or develop metal separation solutions.”

Drum Magnet and Eddy Current Separator Module at HML Recycling

www.bunting-redditch.com

 

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Micrometal Shows Power of Next Generation Photo-Chemical Etching Making an Opthalmic Blade

Micrometal Shows Power of Next Generation Photo-Chemical Etching Making an Opthalmic Blade

Leading photo-chemical etching (PCE) innovator, micrometal, is pleased to be able to demonstrate the power of its next generation precision metal processing technology following some recent work with a manufacturer of opthalmic devices incorporating surgical blades.

PCE offers several specific advantages when it comes to manufacturing intricate blades for eye surgery. Firstly, it allows for the creation of extremely precise and intricate blade designs with sharp edges and tight tolerances, ensuring the highest level of accuracy and consistency during surgery. This is particularly important for eye surgery, where even small variations in blade design can have a significant impact on patient outcomes.

Secondly, PCE can produce very thin blades, down to a few microns in thickness, which are required for many types of eye surgeries. These blades can be manufactured with no burrs or rough edges, ensuring smooth and precise cutting.

In addition, the PCE process is a chemical, non-contact process, which means that there is no physical force applied to the metal during manufacturing, reducing the risk of deformation or damage to the blade. This is particularly important when working with thin, delicate blades that require extreme precision.

Jochen Kern, Head of Sales and Marketing at micrometal says, “For manufacturers of intricate metal parts and components, choosing the right technology is crucial to ensure high-quality, accurate, and cost-effective production. micrometal’s next generation PCE process stands out as the go-to technology for several reasons, first and foremost because it offers unparalleled precision, enabling the creation of geometrically complex designs and shapes with tight tolerances that would be difficult or impossible to achieve with traditional
manufacturing techniques. Additionally, PCE is highly versatile, allowing for the production of a wide range of metal types and thicknesses, and is relatively fast and cost-effective, with low tooling costs and short lead times and parts produced with no stress of burrs.”

micrometal has taken what is already a precise technology in PCE and enhanced it. The company’s process advantages mean that very small feature sizes of 25 microns can be produced, it can achieve a minimum hole diameter 80% of the material thickness, and single digit micron tolerances are attainable repeatably. It was this that attracted the ophthalmic device manufacturer which was specifically looking to make a surgical device and system for extremely delicate eye surgery for the removal of cataracts and vision correction. The blade is used to pierce the lens tissue of the eye with minimal tissue damage to aid better healing, allowing either mechanical removal of tissue or correction of internal eye features.

Kern continues, “We worked hard to achieve the extremely exacting tolerances that the ophthalmic device manufacturer required. The customer stated that our etched blades were the sharpest they had ever seen. PCE produces a very smooth and sharp cutting edge compared to conventional mechanical grinding of similar blades. Under a microscope, mechanically sharpened edges show fracturing and rough edges due to process issues and ‘brittle’ material conditions from work-hardening. micrometal’s combination of liquid photoresist and high-resolution tooling produces an extremely sharp cutting edge that does not ‘tear’ tissue.”

micrometal’s next generation PCE process uses a unique and patented wet paint etching system, the coating being 2 – 8 microns thick as opposed to traditional dry PCE coating which are 10 – 50 microns thick. Liquid photo-resist is more suitable for high precision production scenarios and results in higher reproduction accuracy.

micrometal’s high-resolution glass photomask tools are printed at 100,000 dpi, providing superior reproduction and resolution than film photo-tooling used in conventional chemical etching processes. The use of photo-tooling created on glass means the company can cater for applications such as the ophthalmic blade discussed that require extreme precision which traditional PCE cannot achieve. Glass photo tooling can attain tolerances in the range of 1-2 microns (and hole tolerances of < 1 micron can be achieved), and negates issues with distortion due to environmental factors such as humidity that are a constant problem when using film tooling.

www.micrometal.de

 

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Esmito attains AIS156 Phase 2 Certification for L3 and L5 Category Batteries

Esmito attains AIS156 Phase 2 Certification for L3 and L5 Category Batteries

  • The AIS Phase 2 certification emphasizes Esmito’s compliance with Indian automotive industry regulations
  • The attainment of this prestigious certification opens doors to expansion and growth opportunities within the Indian EV market for Esmito
  • Esmito establishes itself as a reliable and capable partner, leading to new business prospects and potential joint ventures

Esmito, a leading provider of energy solutions for electric vehicles (EVs), proudly announces the successful acquisition of the highly coveted AIS156 Phase 2 certification for their L3 and L5 category batteries. This achievement further solidifies Esmito’s unwavering commitment to delivering high-quality, reliable, and compliant energy solutions in the EV industry.

The AIS156 Phase 2 certification represents an exhaustive testing and evaluation process that ensures strict compliance with safety and performance standards, specifically focusing on automotive components, particularly batteries. This certification is a vital requirement for EV manufacturers operating within India. Esmito has successfully completed the meticulous certification process for their L3 and L5 category batteries, which serves as a testament to their dedication to maintaining the highest standards of quality and safety.

Commenting on this milestone, Hasan Ali, Co-founder, Esmito, says, “This certification is going to be a significant step in making us one of the larger organized players in EV Batteries ecosystem. Esmito has multiple models of EV Batteries across the 48 to 72V spectrum and such certifications help to bolster customer confidence at a time when the industry is just starting to grow exponentially.”

The acquisition of this certification holds paramount importance for Esmito and the entire industry. Firstly, the certification guarantees the utmost safety of Esmito’s batteries, instilling confidence in customers, EV users, and the public. Through rigorous testing procedures and unwavering adherence to safety standards, Esmito ensures that their batteries meet all necessary regulatory requirements.

Secondly, the AIS Phase 2 certification emphasizes Esmito’s compliance with Indian automotive industry regulations, solidifying their reputation as a responsible and law-abiding entity. By surpassing the stringent criteria set forth by regulatory bodies, Esmito demonstrates its commitment to upholding the highest quality and safety standards.

Furthermore, the certification enhances Esmito’s market credibility and differentiates them from its competitors. Customers seeking reliable and safe battery solutions for their EVs can place their trust in Esmito’s certified L3 and L5 category batteries. The certification strengthens customer satisfaction, fosters brand loyalty, and provides Esmito with a competitive advantage in the rapidly growing EV market.

The acquisition of the AIS Phase 2 certification propels Esmito into a promising future, opening doors to expansion and growth opportunities within the Indian EV market. As customers increasingly prioritize safety and regulatory compliance, Esmito’s certified batteries position the company as a trusted provider in the industry. By meeting the rigorous requirements of AIS Phase 2, Esmito establishes itself as a reliable and capable partner, paving the way for new business prospects and potential joint ventures.

Moreover, the certification aligns Esmito with the government’s emphasis on sustainable mobility solutions. The Indian auto sales for L3 and L5 category vehicles have witnessed remarkable growth in recent years. As the demand for electric vehicles (EVs) continues to surge, these categories have emerged as significant contributors to the overall sales figures. The availability of affordable and technologically advanced EV models in the L3 and L5 categories has played a crucial role in driving this growth. Government incentives and favourable policies supporting EV adoption have further fueled the sales momentum. Furthermore, improved charging infrastructure, extended driving ranges, and enhanced battery performance have successfully addressed concerns related to EVs’ practicality and range anxiety.

Esmito’s successful acquisition of the AIS Phase 2 certification for their L3 and L5 category batteries exemplifies their dedication to safety, compliance, and superior battery solutions. By meeting the stringent standards set by regulatory authorities, Esmito assures customers of their commitment to delivering products of exceptional quality and reliability. This certification grants Esmito a competitive edge, enhances their market credibility, and positions them for an exponential growth in the thriving Indian EV market. With this achievement, Esmito is poised to make a significant impact on the future of sustainable transportation, actively supporting India’s transition to a greener and more sustainable future.

www.esmito.com

 

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Acquisition of 3DPRINTUK by Solid Solutions Expands Service Offering for Clients

Acquisition of 3DPRINTUK by Solid Solutions Expands Service Offering for Clients

It was announced today that leading 3D printing service supplier, 3DPRINTUK, has been acquired by Solid Solutions and will become part of the TriMech Group. The acquisition significantly augments 3DPRINTUK’s service offering and allows it to benefit from the resources of a bigger company as it continues to serve its UK customer base.

Nick Allen, CEO at 3DPRINTUK says, “We’re thrilled about the acquisition. For over a decade, the team at 3DPRINTUK has been committed to providing exceptional service to our customers. Throughout the years, we’ve grown organically, expanded our range of services, remained cost-competitive, and set a high standard for the quality of our 3D printed parts. Those who have followed us closely can attest to our consistent investment in technology and personnel, always with the goal of optimising customer outcomes. Joining forces with Solid Solutions is the natural next step, as it will accelerate our growth potential, broaden and enhance our services for our customers, and enable them to benefit from the expertise and resources of a larger group of companies.”

3DPRINTUK, founded in 2011, is a specialist in low-volume production using SLS (selective laser sintering) and MJF (multi-jet fusion) additive manufacturing (AM) systems, along with a range of post-processing capabilities. The company bridges the gap between prototype and injection moulding for clients spanning a range of sectors, from consumer products to marine and aerospace.

Solid Solutions is a UK-based technology and business solution partner for design engineers and manufacturers which was acquired by TriMech in 2022. The acquisition of 3DPRINTUK demonstrates that Solid Solutions continues to focus on building a comprehensive set of services to help support customers from design to production, its overall strategy since the TriMech acquisition being to expand and diversify service offerings.

Alan Sampson, TriMech’s Group CEO says, “Clients are seeking more depth of expertise and a single technology partner who can advise and guide them, while providing products and services that influence all aspects of their business. Professional, reliable services fill clients’ gaps quickly and keep their work on track. Adding 3DPRINTUK alongside other sympathetic acquisitions enhances our ability to always bring the right mix of tools to the job.”

Earlier in 2023, Solid Solutions acquired recruitment specialists Solid People and Solid Print 3D, a reseller of workbench manufacturing solutions. At the same time as 3DPRINTUK also acquired GRM Consulting, which provides design optimisation services. All acquisitions enhance Solid Solutions position as a best-in-class partner to the advanced design, engineering, and manufacturing sectors across the globe.

Allen continues, “One of the most important outcomes of the Solid Solution acquisition is that 3DPRINTUK will maintain business as usual with our current management and staff. We now have the resources to significantly enhance and expand our services. The move aligns with our goal to provide optimal service and remain the go-to resource for our customers for 3D printing endeavours. We all feel very comfortable that working with Solid Solutions helps us to achieve our goals for our customers efficiently and timely.”

3DPRINTUK will serve as the dedicated 3D printing service team for the TriMech Group in the UK. The company will also be able to collaborate moving forward with TriMech’s advanced manufacturing services experts in North America, and to work internationally to deploy best practices and emerging technologies for its customers.

www.3dprint-uk.com

 

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